We've covered the Empyrean NextHouse in Silicon Valley before; here's a new story about the home from the San Jose Mercury News:

The 2,400-square-foot house was built in panels by manufacturer Empyrean at its factory in Acton, Mass., shipped to the Bay Area and assembled on-site. It incorporates energy-efficient technology and sustainable materials and is the seventh in a series called the NextHouse; the project has been a collaboration with San Francisco-based Dwell magazine, which has 12 more under way across the country.

Lots of people think prefab equals one-size-fits-all.

"Prefab is somewhere in the middle between the builder home, which is like a pair of jeans that's made for the average person, and the custom home, which is like a couture item," says Sam Grawe, editor in chief at Dwell, which has been promoting modern prefab architecture since its debut more than seven years ago.

"Prefab gives you the opportunity to design your own home but also has the efficiencies of the builder's model."

Via the American Chronicle:

...This Old House partners with custom homebuilding company, Bensonwood, to build a new timberframe home.... Cutting-edge techniques, including extensive uses of prefabrication and green technologies, will be implemented to construct a new home on property owned by the Favat family in Weston, Massachusetts....

As both the architectural firm and prefabricator on the project, Bensonwood will build 75 percent of the house in a controlled workshop environment. Entire wall systems and room modules will be built, outfitted for plumbing and wiring, with windows and finishes added, in many cases, right in the workshop. Additionally, the timberframe will be created using traditional hand-craftsmanship, as well as the latest computer-aided woodworking technology, providing a level of structural integrity that will last hundreds of years. Many of the home's components will be assembled onsite by crane over a three-week period in early June....

Thisoldhouse.com will feature progress of the Weston project 24/7 through four Webcams powered by EarthCam....

More info on Bensonwood is available at their website.

Also worth a mention: This Old House has a blog, Old House My House, which will be a great place to keep track of the progress of the Weston prefab.

Back in March, Maryland's Gazette.net reported:

Amid today’s gloom and doom in the housing industry, Vince and Stephanie Scuderi are happy — finally — to talk about building their dream home.

They chose a modular home design, an alternative construction method that can save time and money....

The house was together within hours, with all the major workings in place, including framing, drywall, roofing, plumbing, electrical wiring, cabinetry and trim.

‘‘The only problem sometimes raised by the homeowner is that they see it assembled in one or two days, then wonder why it takes another 90 to 120 days to finish,” Dean said. After assembly, much work remains, including well, septic and other utility hookups, porches and decks, driveways and landscaping.

Manufacturer: North American Housing Corp.

The full article has more details and images.

The Santa Cruz Sentinel reports:

Technology entrepreneur Philippe Kahn has taken home construction, environmental stewardship and style to a new level.

Kahn ... had his new home near the Santa Cruz Small Craft Harbor trucked in from Los Angeles.

The prefabricated house was delivered last week in 18 pieces, each wrapped in white plastic and stored in the harbor parking lot. By today, the pieces, made of steel and glass, will be fit together like a puzzle to make a 3,200-square-foot, three-bedroom home on Fairview Place....

Kahn's home was constructed by Marmol Radziner, a Los Angeles architectural firm that specializes in custom, green modern homes built with prefabricated technologies.

Read the full article for more details and additional photos.

This article is too good to excerpt. 14 questions; interesting answers. Go read it!

We previously reported on Frank Lloyd Wright's prefab Duncan House. The New York Times travel section picks up the story:

We were inside the work of the master. Like any Frank Lloyd Wright house, this one was immediately recognizable.

And briefly, it was ours. The Duncan House is a vacation rental, one of half a dozen Wright houses where paying guests can move in for a weekend or a few days and pretend to be home.

Read the full article for details on the other Wright houses (though the Duncan house is the only prefab).

We've covered prefab hotel rooms in Amsterdam. Now Reuters UK reports:

You see a vacant east London building lot paved over with asphalt and used as a car park. Tim [Pyne] sees the site of a rack-'em, stack-'em prefab temporary designer boutique hotel.

An architect with years of experience designing temporary buildings for exhibitions, [Pyne] says prefab is the answer for a city like London, where quick development means a shortage of space, and shabby areas are suddenly chic.

His design is called the M-Hotel and it consists of a steel frame with trailer-style mobile homes fitted out with designer furnishings, stacked four high...

Jetson Green says:

I love the possibilities and ideas ... it's cool and innovative. The m-hotel is designed as a series of steel-framed slot boxes that slide into the frame (which makes for easy dismantling in the future). 

Also from Tim Pyne: The m-house.

We reported last year on retailer IKEA's prefab homes. More from The Guardian:

Britain's first "Ikealand" opened its metal-panelled pine doors yesterday in an experiment designed to spread the company's off-the-shelf principle from wardrobes and sofas to entire houses.

The first of 93 flatpack homes designed and equipped by the household goods store went on show in Gateshead on Tyneside, where scores of would-be buyers are being vetted to ensure that their savings and income are modest enough to qualify....

Prices on the cul-de-sac off Marigold Avenue, where each unit comes with 22 Skimmia shrubs and an apple tree in the garden, range from £99,500 [$198,000] for a one-bedroom flat to £149,000 [$295,000] for a three-bedroom house...

Treehugger adds:

Seen as a way for them to get onto the property ladder, these houses will sell for $260,000 for a two bedroom townhouse. Assembled in a factory nearby, they get to the site ready to be bolted together and take about 16 weeks from start to completion.

The system is called BoKlok (Ikea speak for smart living) and was developed in conjunction with Ikea.

I did a little research on prices in the area; these look competitive.

From last month's Boston Globe:

...a three-bedroom, 2-bath home built in pieces in a factory and assembled onsite in less than a day - opens to the public today...

It is the latest output from PowerHouse Enterprises, a Lawrence company out to extend the conventions of "eco-friendly" to include economical as well as ecological aspects....

The full article has the details.

The New York Times reports:

The social event of the season in Locust Point, a quiet enclave of tidy family homes along the East Bronx waterfront, took place just over a week ago when a crane lifted two 18-ton halves of a prefabricated house off flatbed trailers and stacked them like Legos on an empty lot....

Resolution 4: Architecture of Manhattan...designed the Bronx house...

Joseph Tanney, a partner in the firm, was approached in 2005 by Regina Marengo, president of an engineering consultancy company, about putting a modern prefab on the Bronx waterfront property where she and her husband, William, had lived in a bungalow for two decades.

Read more about the Resolution: 4 Architecture prefab in the full article.

(Hat tip: Prefab Dweller)

A few of our favorite blogs posted round-up posts at the end of last year. Materialicio.us listed their top 25 stories of 2007, including a number of great prefabs. Jetson Green covered his most popular articles.

We were inspired to review our posts, clean-up the tags and share some highlights -- even if a bit late. First up, our favorite prefab news articles from last year.

From major US newspapers:

• The New York Times wrote about prefabs as second homes.

• The New York Post wrote about modular homes.

• The Los Angeles Times discussed OMD and the Swellhouse.

• The Loblolly House appeared in the Washington Post and the Philadelphia Inquirer.

Local papers:

• We followed the replacement of FEMA trailers with modular homes.

• Looked at modular homes in Long Island.

• Covered modular homes in Mississippi.

• And saw that modulars can be any size.

And more:

• August brought Witold Rybczynski's Prefab Fad article. We disagreed.

• In October, we got excited about bringing the factory to the site and a pretty cool prefab penthouse.

Core 77 reports:

Before pre-fab became so fabulously fab, the Small Homes Council at the University of Illinois in Urbana, Illinois published Homes From Pre-Assembled Wall Panels in 1954.

A bit more about the Small Homes Council, now known as the Building Research Council:

For over 50 years, BRC (formerly known as the Small Homes Council) has conducted housing research and provided public service to residents, homeowners, builders, contractors, engineers, architects, and others in the housing industry. Today BRC continues to draw on the expertise of its own staff and a campus-wide network of experts to improve the state of our built environment.

Current research projects include studies on building performance, moisture control, toxicity issues in residential building materials, windstorm resistance, diversity issues in the architectural profession, and housing environments design and evaluation.

We could not locate the book on AbeBooks.

Still employing similar techniques:
• LV Series
• Modern Shed

The New York Times reports:

...the Museum of Modern Art has commissioned five architects to erect their own prefab dwellings in a vacant lot on West 53rd Street, adjacent to the museum. Whittled down from a pool of about 400, the five architects are participating in “Home Delivery: Fabricating the Modern Dwelling,” an exhibition opening in July.

The five, to be announced today by the museum, are KieranTimberlake Associates of Philadelphia; Lawrence Sass of Cambridge, Mass.; Douglas Gauthier and Jeremy Edmiston of Manhattan; Oskar Leo Kaufmann and Albert Rüf of Austria; and Richard Horden of Horden Cherry Lee in London.

The MoMa site fills in some blanks:

This exhibition will offer the most thorough examination of both the historical and contemporary significance of factory-produced architectures to date. With increasing concern about issues such as sustainability and the swelling global population, prefabrication has again taken center stage as a prime solution to a host of pressing needs. The prefabricated structure has long served as a central precept in the history of modern architecture, and it continues to spur innovative manufacturing and imaginative design....

The exhibition will examine this phenomenon through historical documents, full-scale reassemblies, and films that trace the roots of prefabrication in the work of architects including Frank Lloyd Wright, Jean Prouvé, and Richard Rogers, corporations such as Lustron, and the imaginative systems of other influential figures, including Thomas Edison and R. Buckminster Fuller.

This contextual component of the exhibition will provide the foundation for a handful of full-scale commissions to be built in MoMA's vacant west lot....The fabrication and delivery of these projects will be documented in a special online exhibition, which will underline prefabrication's importance as a matter of process over product. Furthermore, the delivery and assembly of these projects will function as a real-time urban event that will be visible to the general public from the city streets

A Prefab Project says:

Perhaps notable for the absence of any of the commercially successful prefab architects working in the US, still kind of a big deal...

Haute Nature also commented.

Howstuffworks features a comprehensive article on prefab homes:

But what exactly is a prefab house? How are the pieces constructed and assembled? How much money does it take to get a house on a plot of land? And what kind of instructional manual comes with the ultimate model kit?

In this article, we'll find out what prefabricated houses are all about.

The article is chock-full of information, with subsections including:
• Introduction to How Prefab Houses Work
• History of Prefab Houses
• Modern Prefab Houses
• Types of Prefab Houses
• Prefab Housing Cost
• Prefab House Construction
• Prefab Around the Globe
• Lots More Information

More details about the modular homes that are replacing FEMA trailers for Katrina victims:

People will have to apply for the housing and will pay rent in the first year of 20 percent of household income. After that, occupants have the option to buy the homes, and a portion of the rent can be used for a down payment. In addition, the occupants will get help finding mortgages.

Toll roads aren't just annoying to commuters; they can raise the cost of doing business:

A Pennsylvania law to toll Interstate 80...will have a devastating effect on Pennsylvania's modular housing industry, states The Modular Building Systems Association....

Pennsylvania is the top producer of modular homes in the Northeastern United States and one of the top three (3) production states within the entire country. Approximately forty (40) percent of all homes produced in Pennsylvania are transported to other states and even if appropriately sized booths are placed at tolling areas, the toll fees and other related costs will add thousands of dollars to every home.

According to Don Shiner, President of DeLuxe Building Systems in Berwick, PA:

"The cost of our homes will increase not only because of the tolls imposed when we transport the finished home to the job site, but also on raw materials being delivered to our factories, employees traveling on company business, the return of empty undercarriages to the factories for reuse in transporting the next home, time delays in transporting our homes that will result from I-80 being a toll road and other, additional factors."

Link: Modular Building Systems Association

From The Southern Illinoisan:

Charlie and Ellen Sharpe have seen their business, New Horizons Homes, undergo much change in recent years....

"This new modular home is a nice example of our construction."

Sharpe said the 2,300-square-foot structure features six modules, which were built independently off site in Pinckneyville.

"There's no worry about the weather," he said. "Materials are kept dry and there's less chance of theft. It's basically a safer work environment and much more efficient...."

Ellen said structures vary from one to three stories in height. Basically, no size is too small or large.

"It's just an educational process for the general public," she said. "This is the wave of the future. Instead of waiting months to build a house, it can be done in a matter of days. Our sales are up 15 percent from last year and we project a 40 percent jump next year."

Read the full article for details.

A few weeks back we reported on 40 lucky families moving from their FEMA trailers to new modular homes. The homes are done and families are moving in, according to the Press Register:

A group of community leaders stood in a circle, hands clasped, praying in the shadow of Bonnie and George Sprinkle's new elevated modular home.

The Sprinkles are one of 40 families chosen to receive modular homes funded by a...U.S. Department of Housing and Urban Development grant to the city of Bayou La Batre. Seven families have moved into their houses so far....

The Mitchell Co. of Mobile has overseen the installation of the modular homes, which range between 1,100 and 1,400 square feet and cost between $100,000 and $115,000 each, depending on the elevation required.

The Virginia Gazette reports:

Ginger Crapse has the answer to affordable housing. 

“Build modular,” she said....

“The perception is that they are glorified trailers,” she continued. “The inspector freaked out. I had to prove it’s modular. He said, ‘It can’t be. It doesn’t look like a modular house.’ People think modulars have to be perfectly rectangular. They see the porch and think that it can’t be modular....”

The ongoing affordable housing debate drives her nuts. 

“Every time I read this in the paper, I go epileptic,” she said. “They whine, ‘There’s no way to build a house for $110,000.’ There’s no reason we can’t get young families in affordable housing in Williamsburg. We are going to have problems getting teachers, firefighters, police and county employees....

“You can build and at a reasonable price.” 


Michelle Kaufmann's mkLoft will be used in a new development in Denver. From the Rocky Mountain News:

Denver developers Susan Powers and Chuck Perry are teaming with Kaufmann to put 40 factory-built town houses on 21 acres near Regis University at West 52nd Avenue and Federal Boulevard. The 1,100- to 1,500-square-foot town houses will be built at the All American Homes factory in Milliken, in Weld County, and trucked 60 miles, in sections, to the Denver site for assembly.

That they're modular won't be apparent, as factory-built houses don't necessarily have the mass- produced, cookie-cutter look they did 30 years ago.

Read more about the plans in the full article.

From the Pensacola News Journal:

Dan Gilmore, a Pensacola developer...has teamed up with Mississippi modular home builder Buddy Jenkins to develop a market for affordable homes in the $150,000 range and below.

Jenkins said Safeway Homes are not only affordable, but built to strict storm codes, and can withstand winds of 150 mph....

"We go several steps further, and have 14 stations within our factory where we check for quality control. Every piece of wood in our homes is glued and fastened with screws. We not only offer an affordable home, but a safe home."

Read the full article for details.

Office of Mobile Design's Swellhouse appeared last week in the LA Times:

If Jennifer Siegal has her way, new homes won't be constructed anymore. They'll be installed.

That's the philosophy behind her recently completed Venice SwellHouse, a 3,130-square-foot, two-story residence assembled out of prefabricated structural insulated panels, or SIPs. The panels forming the walls, floors and ceilings were trucked in pre-cut, cored for wiring or plumbing, and numbered -- ready to be snapped together and attached to the steel frame.

Read the full article for details.

From Newsday:

Working with East Norwich-based Ballymore Homes, one of the few modular builders on Long Island, the Hoyt family had a custom-built, 3,500-square-foot home designed, created in a factory and delivered to their lot within seven months in April 2005. The home cost them in the low- to mid-$500,000s. It would have cost 20 percent more if it had been traditionally constructed....

"Friends of ours who had houses built the standard way had to wait twice as long as we did."

The full article discusses modular construction and prefabs in more depth.

The Edmonton Sun reports:

In an effort to combat Edmonton's housing problem, a housing corporation is proposing that metal shipping containers - like you might see on trains or ships - be converted into low-cost living units.

The full article includes further details. Look for a mention of the Zigloo Domestique.

Sears Roebuck & Co. weren't the only ones selling packaged home kits way back when. In England, corrugated iron prefabs were being sold in the 19th century. 

From the UK Independent:

Cheaply erected, flat-pack corrugated iron homes and farm buildings were once common in the Highlands but most have been torn down. The three-bedroom Ballintomb Cottage is one of the last still standing. In Edwardian times, a local farmer ordered it from the catalogue of a London company and had it delivered by steam train, then horse and cart, to a site near the village of Dulnain Bridge in Strathspey. He assembled it by hand, so he could move his family in during the summer while he rented out his farmhouse to wealthy holidaymakers. It cost just £425. Now, offers of more than £175,000 are being invited but the selling price could reach as much as £250,000.

These days, most of us associate corrugated iron with those cheap, crudely assembled homes packed together in slums across the developing world but, in the 19th century, it was one of the inventions in which Britain took pride. It was exported all over the world to make buildings of every size.

Here's more from the home's real estate listing:

The construction of these iron buildings was fully detailed in the catalogues. They quote that "sheets of standard Birmingham grade galvanised iron are used, truly and evenly corrugated, thickly coated with pure Silesian spelter, true and even in temper, and free from flaws and cracks." Floorboards were supplied of thoroughly seasoned deal in 1" thicknesses and lining boards in 1/2" tongue and grooved. The walls were insulated by a liberal use of felt....

These buildings were sent to every corner of the Empire and Ballintomb Cottage is an excellent example of the quality of these buildings

(Hat tip: Treehugger)

The St. Louis Business Journal discusses EcoUrban:

I was drawn to this article because the above picture is awesome. From the UK Telegraph:

Glossary: Snagging is a term used in the construction industry in the United Kingdom and Ireland. Snagging is the production of a list of quality defects at the end of a build process/phase/stage (a "Snag List" or "Snagging List"; aka "Punch List" in the US). (per Wikipedia)

CBS 21, of Harrisburg, Pennsylvania reports:

The New York Post recently wrote about prefab and modular companies, focusing on one couple's Resolution: 4-designed home in NY:

"All of the company's homes are built in a 65,000-square-foot factory near downtown Los Angeles, in a space big enough for three assembly lines of mods. When NYP Home recently stopped by, different mods of an 8,500-square-foot home for a Las Vegas client were being worked on in various sections of the factory. In one area, workers installed windows; in another area, cabinets were being added...."

And Rocio Romero:

"....a local contractor can finish the home, with costs averaging about $120 to $195 a square foot. But some customers go the ultimate DIY route: According to Romero, a couple from Virginia built the entire home themselves, except for the foundation and roof. The total amount spent: $85 a square foot, plus the cost of the kit...."

The article ended with a comment on the resale value of prefabs:

"One New York-based hedge fund manager told NYP Home that he's "100 percent sure" he could re-sell his Hamptons prefab home for the same price a neighboring home might sell for - and make a substantial profit."

Read the full article for more details on Resolution: 4 and these other prefab designers.

Just catching up on some news from last month. The Press Register of Alabama reported that 42 families inhabiting FEMA trailers after Hurricane Katrina are getting brand new modular homes: