The world of prefab and modular homes.
 Entries tagged as 'process'

The OPEN Prototype Initiative (OPI)

Link to The OPEN Prototype Initiative (OPI)
http://www.openprototype.com/

We recently came across an interesting project called The OPEN Prototype Initiative (OPI). It is:

... developing a series of prototypical homes to test a new model for the design, fabrication and assembly of highly responsive places of living.

Founding partners:

More information is available on the OPI website:

We look forward to seeing more from this collaboration.

Related Posts:
   1. Bensonwood's Unity House (Mar 02, 2009)
0 comments, 0 trackbacks (URL) , Tags: process website

Envision Prefab's container homes

Link to Envision Prefab's container homes
http://www.jetsongreen.com/2008/11/envision-prefab.html

In November, Jetson Green featured a post by one of their sponsors, info_smallEnvision Prefab.

Envision Prefab ... is bringing container architecture to a new level by creating complete modular housing out of these frames.

The home starts with the basic cargo containers. Factory technicians mark out the windows, doors, mechanical, and plumbing vents and cut through the corrugated metal walls. The interior wall is completely removed, and the containers are braced to prevent any deflections.

See the post for photographs of the construction sequence.

0 comments, 0 trackbacks (URL) , Tags: containers process company

The KTainer project

Link to The KTainer project
http://kathy.sneakyfrog.com/ktainer.html

A couple of weeks ago, materialicious covered Kathy Tafel's KTainer project:

With partners, I own land in a remote part of California. It has wild beauty, and some need of environmental restoration. Our first years there were spent in basic infrastructure such as water and road. To be there on a more regular basis, though, we needed to not spend hours setting up and tearing down a tent each time we visited. My partners built a yurt. I am building a house framed by shipping containers.

According to her website, the KTainer house was made from 4 24' containers which she purchased on Craigslist.

Also on the site, she details the process throughout various stages of construction and shares pictures:

Her conclusion:

there is far more romance in the idea of a shipping container home than the actuality of building one. Working with metal is a pain. You need to know metal-working skills or someone who has them. It is dangerous to work with power tools of course, but angle grinders and welders are especially not for the faint of heart. I am of course happy with the result, but this has been harder work than I imagined, and I didn't do the hardest labor.

If you are interested in shipping container homes, or considering building one yourself, Kathy's site is a must-visit.

0 comments, 0 trackbacks (URL) , Tags: containers process

MoMA's Home Delivery gets a glowing review from the NY Times

Link to MoMA's Home Delivery gets a glowing review from the NY Times
http://www.nytimes.com/slideshow/2008/07/18/arts/0718-DWELL_index.html

The New York Times architecture critic provided a glowing review of MoMA's Home Delivery in this morning's paper:

"Home Delivery: Fabricating the Modern Dwelling," which opens on Sunday at the Museum of Modern Art, is a delightful surprise....In a tour de force Mr. Bergdoll [the show's curator] was able to build five full-scale model houses for the show in a lot just west of the museum. The effect is startling: expressions of a suburban utopian world surrounded by Midtown’s looming skyscrapers.

Mr. Bergdoll has not only managed to track down some unexpected gems, he has also arranged them in a way that allows us to see them with fresh eyes. He makes a convincing case that prefabricated housing was both a central theme of Modernist history and a dream that remains very much alive today.

We've provided extensive coverage of the full-scale homes; this review adds details on the accompanying exhibits:

[the show] presents more than 80 projects, from humble experiments in suburban living to stunning works of cretive imagination.

Here's a sample: (plus some external links we dug up)

Read the full article for more details and a new slideshow with 12 images.

One correction to the article: the frame of the info_smallCellophane House is aluminum not "lightweight steel."

subtitle: At MoMA, a Look at Instant Houses, Past, Present and Future
publication: The New York Times
author: Nicolai Ouroussoff
length: 1,500 words, 12 slides
publication date: July 18, 2008

Related Posts:
   1. KieranTimberlake's Cellophane House (Jul 14, 2008)
   2. Worth a look: New York Times Home Delivery slideshow (Jul 09, 2008)
   3. MoMA's prefab homes nearing delivery (Jun 09, 2008)
   4. BURST* update (Mar 25, 2008)
   5. System3 from Oskar Leo Kaufmann and Albert Rüf (Jan 18, 2008)
   6. The m-ch (micro compact home) (Jan 10, 2008)
   7. Lawrence Sass and yourHouse (Jan 09, 2008)
   8. MoMA does prefab (Jan 08, 2008)
   9. Maison Tropicale sold for $4.97m (Jun 06, 2007)
   10. Prefabs get demolished (May 07, 2007)
0 comments, 0 trackbacks (URL) , Tags: process article museum exhibition Jean Prouvé

A Prefab Project you can rent

Link to A Prefab Project you can rent
lostrivermodern.com

We've been following A Prefab Project's construction of a info_smallResolution: 4 Architecture home since near the beginning.

Over a year later, the home is complete and available to rent. It's an excellent opportunity to understand what a Resolution: 4 Architecture home can be. Homeowners Chris and Sarah have definitely put a lot of energy and care into the home, and it shows.

A few guests have been testing the place out over the past couple months. Chris shared some stories:

... all of the folks who have stayed so far have been superstars. John and Laura, our first guests, talked with me for an hour on the phone about their visit, and took copious notes. (And have already booked two more weekends!) Chris and Ritamary chipped in one of those wire brush scrubbers for the grill. Ross and Libby sent along a professional-quality blurb and a fancy corkscrew. And Jake, whose Herculean bicycle trip from Pittsburgh to our cabin really cannot be appreciated unless you are a biker.

Jake documented his bicycle trip to the cabin with a blog and great photos.

Our previous coverage of the project:

where: Lost River, West Virginia
price: $150 weekdays, $200 weekends

Related Posts:
   1. Lost River Modern by Resolution 4 (Aug 13, 2009)
   2. A Prefab Project budget (Aug 20, 2007)
   3. Learn from a Prefab Project (Jul 23, 2007)
   4. A Prefab Project delivery and set! (Jul 05, 2007)
   5. A Prefab Project (Jun 06, 2007)
0 comments, 0 trackbacks (URL) , Tags: process website

Worth a look: New York Times Home Delivery slideshow

Link to Worth a look: New York Times Home Delivery slideshow
http://www.nytimes.com/slideshow/2008/07/09/arts/20080709_PREFAB_SLIDESHOW_4.html

Today the New York Times published an online slideshow documenting the progress of the homes in MoMA's Home Delivery exhibition.

Definitely worth a view.

publication: The New York Times
length: 7 slides
publication date: July 9, 2008

Related Posts:
   1. MoMA's Home Delivery gets a glowing review from the NY Times (Jul 18, 2008)
   2. This week: all about MoMA Home Delivery (Jul 12, 2008)
   3. MoMA does prefab (Jan 08, 2008)
0 comments, 0 trackbacks (URL) , Tags: process museum exhibition

groHome can be taken apart

Link to groHome can be taken apart
http://www.lifecyclebuilding.org/2007/winner-grohome.php

Yesterday we mentioned the EPA's Lifecycle Building Challenge. We're most intrigued by last year's winning student entry, Texas A&M's groHome:

Using a library of pre-manufactured components brought to a site and assembled efficiently, the structure is designed with a specialized bolted connector [joint] that allows for components to be unplugged easily and without damage. Radio Frequency Identification Tags (RFID) can be embedded to take inventory and check the history of components.

More detail on the "gro(w)ability" of the home:

The plug and play concept is taken from the computer industry. .... The chrysalis of this idea is in our joint, the groJoint. It is designed to receive a beam on four sides and column or foundation on the top and bottom. Connections are all bolted which allows for components to be "unplugged" easily and without damaging the component....

The Texas A&M Solar Decathalon Website has more background information on the team and the project.

A few of the prefab companies we cover already use similar standardized systems:

Related Posts:
   1. KieranTimberlake's Cellophane House (Jul 14, 2008)
   2. The EPA's Lifecycle Building Challenge; July 31 deadline (Jul 01, 2008)
0 comments, 0 trackbacks (URL) , Tags: system process

The EPA's Lifecycle Building Challenge; July 31 deadline

Link to The EPA's Lifecycle Building Challenge; July 31 deadline
http://www.lifecyclebuilding.org/

We missed this item last year when we covered West Coast Green 2007: the EPA's Lifecycle Building Challenge. From a West Coast Green email:

... a design competition for students and professionals focusing solely on innovation regarding deconstruction and building material reuse.

And the Lifecycle Building Challenge was born! Submissions from architects, students, planners and builders poured in, ranging from de-nailer guns to radio-tagged, re-useable wall panels to design that considers reuse as it's primary function.

The awards were presented last year at West Coast Green.

The Challenge returns to this year's show. The ability to take apart a building and re-assemble it elsewhere seems like prefab in its purest form.

where: West Coast Green 2008
deadline: July 31, 2008

Related Posts:
   1. 3 prefabs among winners of the second annual Lifecycle Building Challenge (Nov 20, 2008)
   2. groHome can be taken apart (Jul 02, 2008)
0 comments, 0 trackbacks (URL) , Tags: green system process West Coast Green

Home Delivery update: install videos to drool over

This last week has seen some impressive progress in the installation of homes for MoMA's Home Delivery exhibition, opening July 20.

In the video above, the System3 home hatches from its shipping containers and is craned onto its temporary foundation in midtown Manhattan. The bones of the BURST*008 model can also be seen in the video, from about 0:10 to 0:25.

Visit the Home Delivery blog for up-to-the-minute blog posts, images and videos.

Related Posts:
   1. The Home Delivery blog is hiding some of their best videos (Jul 08, 2008)
   2. BURST* update (Mar 25, 2008)
   3. System3 from Oskar Leo Kaufmann and Albert Rüf (Jan 18, 2008)
   4. BURST*003 from SYSTEMarchitects (Jan 11, 2008)
0 comments, 0 trackbacks (URL) , Tags: process museum exhibition System3 BURST*

Two EcoSteel projects moving along

Link to Two EcoSteel projects moving along
© Steve Cullen - from http://picasaweb.google.com/CullenRanch/CROAndMilkyWay

I've received an update on a few info_smallEcoSteel projects. There's been significant progress with the house and observatory (pictured above), designed by info_smallGregory La Vardera, that we first covered them about a year ago.

The large project consists of a 7,000+ sf custom home, a "toy garage" and a private observatory. Definitely not your average home! Because of the project's remote location in Rodeo, New Mexico, not many contractors were available. So, homeowner Steve Cullen chose prefab. Some of the advantages:

  • faster build
  • ease of delivery and installation
  • design flexibility
  • strength and quality control
  • eco-efficiency

A number of images of the home's progress, as well as some cool night shots of the observatory are available on Picasa.

Another project, Goshawk Ranch, has its own blog. Under construction since September, the home looks to be moving along. The blog's most recent post shows the newly installed wall panels and front door.

EcoSteel's prefab system consists of a home's steel frame, both interior and exterior, along with exterior wall and roof panels. The remainder of the design and materials are left to the homeowner and local contractors. We discussed the system in detail last year.

This skeleton-and-skin sort of offering is not uncommon. A number of other prefab companies sell similar systems, with a range of additional design help. info_smallRocio Romero's info_smallLV Series homes come without finishes, but with a list of recommendations on finishes and vendors. And info_smallSander Architects design the entire home, but only prefabricate the steel framing.

Related Posts:
   1. EcoSteel Plat House (Jun 05, 2009)
   2. Emphasizing quality not price (Apr 10, 2007)
0 comments, 0 trackbacks (URL) , Tags: process EcoSteel website steel

Alchemy Architects write a blog

Link to Alchemy Architects write a blog
http://weehouses.com/flash/weeGallery/gallery/johnsoncreek/large/9.jpg

info_smallAlchemy Architects has had a blog for a while, but just recently, Alchemy's Betsy Gabler has been updating frequently with information on the info_smallweeHouse.

One post covered a not-so-weeHouse in PA:

Owners of the Johnson Creek weeHouse have graciously provided some great new pictures of their 4 box weeHouse in Pennsylvania.

The Alchemy Architects website provides a description of the home (seen above) and additional images:

This 2,200SF 3BR retreat home consists of a larger main unit accommodating most daily activities and a smaller sleeping tower. Both units are connected by an elevated patio bridge component.

A post from last week profiled a weeHouse in upstate New York:

  • process started with Alchemy in October 2007; site work (client started from scratch which means even putting in their own septic and well systems) and preliminary design happened throughout the winter of 2007-2008
  • house is due to be 'set' in Fall 2008
  • floor plan follows the weeHouse side x side PAIR that has two bedrooms and one bath; client added screen porch (great idea!) using Alchemy's additional design services and also worked with their general contractor to customize a walk-in basement...
  • total square footage (including exterior deck and porch) = 1250
  • (06/08): price for weeHouse PAIR in NY is listed at $189K; this house with additional design options/fees is still coming in at under $200K (about $160/SF); additional costs include site work, basement, transportation, and set/hook-up fees (many of these are priced differently by region)

We're still waiting for the Build a wee page to become active. Hopefully we'll see that announced on the blog soon!

Also: there's a weeHouse page, updated frequently, on Facebook. You have to be a friend to see the profile, but you can find it through a search.

Related Posts:
   1. New weeHouse website (Dec 21, 2007)
0 comments, 0 trackbacks (URL) , Tags: process Alchemy Architects website

MoMA's prefab homes nearing delivery

Link to MoMA's prefab homes nearing delivery
http://www.nysun.com/arts/turning-a-1200-piece-puzzle-into-a-home-with-moma/78789/

With MoMA's Home Delivery exhibition just 6 weeks out, signs of substantive progress are appearing. And it's definitely fun to follow along.

From an article in the New York Sun last week:

Inside a 20,000-square-foot warehouse space in Brooklyn's Gowanus neighborhood, about two dozen people gather most weekday mornings to work on a giant plywood puzzle. There are square-shaped pieces with oval holes in their midsection and jagged ones, resembling enormous saw blades. When they complete the 1,200-piece puzzle, they will have built a house -- or at least the skeleton of one.

Next week, that residence — collapsed into three accordion-like pieces — will be loaded onto a flatbed truck and taken to a vacant lot abutting the Museum of Modern Art. There, the design of the New York architects Jeremy Edmiston and Douglas Gauthier will rise in June, alongside four other modern dwellings

The article speaks of info_smallBurst*.008 from Gauthier Architects. We get a little more info from the MoMA Home Delivery blog:

So far the hiccups we’ve had have been solved by the application of elbow grease and collaboration. Our gratitude to all who have given us both.

Other homes are also moving along. info_smallKieran Timberlake's Cellophane House has a frame and quite a bit of glowing acrylic!

The info_smallSystem3 House is in a shipping container (very cool one minute video) somewhere in the middle of the Atlantic.

And, DelMarvaNow.com shared some details on the fabrication of the 'Housing for New Orleans' exhibition home. That home is a version of yourHouse by MIT's Lawrence Sass.

Check out the full Home Delivery blog to see videos, images and tons of updates on each home's construction. Read the full New York Sun article for more detail on the Burst* project and the exhibition.

author: Gabrielle Birkner
publication: The New York Sun
length: 875 words
publication date: May 29, 2008

Related Posts:
   1. MoMA's Home Delivery gets a glowing review from the NY Times (Jul 18, 2008)
   2. Home Delivery blog goes live! (Mar 25, 2008)
   3. BURST* update (Mar 25, 2008)
   4. System3 from Oskar Leo Kaufmann and Albert Rüf (Jan 18, 2008)
   5. Lawrence Sass and yourHouse (Jan 09, 2008)
   6. MoMA does prefab (Jan 08, 2008)
0 comments, 0 trackbacks (URL) , Tags: model process museum exhibition

CA Boom V coming soon: March 14-16

Link to CA Boom V coming soon: March 14-16

Last year's CA Boom IV show brought twelve prefab companies to Barker Hanger in Santa Monica, CA. I attended the show, spoke to some vendors and tried to get my head around others. We won't be able to attend this year's CA Boom V, but if you're in the area and seriously interested in prefab, it's well worth a visit:

CA Boom is NOT the place “to talk about the potential of and the maybe/someday value of prefab”, rather this is the Buyer/Seller event for you to “comparison shop” the leading manufacturers who “have delivered houses.”

If you are ready to make a purchase (for instance you have land) and you need to choose who to purchase from, then get on a plane and get to CA Boom. Serious prefab buyers make their purchases at CA Boom.

I counted eight prefab vendors as of today:

As we stated last year, CA Boom's Prefab Zone has strict requirements for the companies present:

  1. ability to provide real price quotes
  2. ability to receive and accept orders
  3. have at least one built dwelling
  4. have a manufacturing process in place (not just a plan)
  5. have knowledge of how to deliver and install the dwelling

Also worth looking for (date and time TBA):

"THE FOUR WOMEN OF PREFAB" panel discussion featuring prominent prefab architects Michelle Kaufmann, Jennifer Siegal and Rocio Romero, and moderated by Allison Arieff, the former editor-in-chief of DWELL magazine.

name: CA Boom V
what: "prefab exhibition, design + architecture home tours and ... panel discussions"
where: Barker Hanger, Santa Monica Airport, Santa Monica, CA
when: March 14-16, 2008 (March 14 is trade only)
time: 11am - 5pm (6pm Saturday)
price: $20/day, architecture tours extra
more info: press release (pdf)

Related Posts:
   1. CA Boom V recap  (Apr 11, 2008)
   2. Lucian Hood at CA Boom V (Mar 10, 2008)
   3. CA Boom roundup 3: the eccentrics (Apr 03, 2007)
   4. CA Boom roundup 2: "that one" (Apr 02, 2007)
   5. CA Boom roundup 1: confusion and flux (Apr 02, 2007)
0 comments, 0 trackbacks (URL) , Tags: tours process conference CA Boom

Rocio Romero's National LV Open House Tour

Link to Rocio Romero's National LV Open House Tour
rocioromero.com

Via Inhabitat on Feb. 29:

To date, more than 110 LV prefabs have become home to owners throughout 23 states in the US, with 40 more under construction. While prefab fans have been able to tour the Rocio Romero show home in Missouri for several years, this weekend marks the first time that a finished LV is available for viewing in New York. The first National LV Open House Tour kicks off on March 1st (tomorrow!) in the Hudson Valley!

Sorry that we posted too late for the New York open house, but there will be more! The Rocio Romero site fills in the blanks:

This event is one of four that will be held throughout the country. The 2008 National Tour will provide attendees the opportunity to see and feel the LV space.  Ms. Romero, Rocio Romero staff, homeowners, and general contractors will be present to discuss the LV design features, custom design options, the build process, and construction costs. Since 2003, more than 6,000 individuals have visited the Rocio Romero show home in Perryville, Missouri. Our new national tours will allow attendees to view our newest homes and experience the wide array of customization and lifestyles available to LV home owners.

The open house featured four pre-reserved time slots, costing $40/person. We'll do our best to get the dates for the other three events with plenty of advance notice.

company: info_smallRocio Romero
when: dates TBA
where: locations TBA

Related Posts:
   1. Sunset Magazine features LVM by Rocio Romero (Jul 22, 2009)
   2. Tour a Rocio Romero LVL Home on June 14th in Maine (May 27, 2008)
   3. Tour (virtually) an LV home in Maine (Mar 11, 2008)
   4. Tracking the progress of an LVL home (Dec 11, 2007)
   5. Tours of an LV Series home in the Napa Valley (Jul 12, 2007)
0 comments, 0 trackbacks (URL) , Tags: tours process LV Series New York Rocio Romero

Building a prefab in New York City

Link to Building a prefab in New York City
Resolution: 4 Architecture via nytimes.com

The New York Times reports:

The social event of the season in Locust Point, a quiet enclave of tidy family homes along the East Bronx waterfront, took place just over a week ago when a crane lifted two 18-ton halves of a prefabricated house off flatbed trailers and stacked them like Legos on an empty lot....

Resolution 4: Architecture of Manhattan...designed the Bronx house...

Joseph Tanney, a partner in the firm, was approached in 2005 by Regina Marengo, president of an engineering consultancy company, about putting a modern prefab on the Bronx waterfront property where she and her husband, William, had lived in a bungalow for two decades.

Read more about the info_smallResolution: 4 Architecture prefab in the full article.

author: Jennifer Bleyer
length: 425 words
publication date: February 10, 2008

(Hat tip: Prefab Dweller)

Related Posts:
   1. The New York Times: Bronx prefab update (Dec 05, 2008)
0 comments, 0 trackbacks (URL) , Tags: process article New York Resolution 4: Architecture

Marmol Radziner Prefab writes a blog

Link to Marmol Radziner Prefab writes a blog
marmolradzinerprefab.com

info_smallMarmol Radziner have a launched a blog:

We hope to post regularly on a range of topics, including the various projects that we currently have in design and production, events around the country, or just interesting articles and ideas that influence what we do.

In the coming months, we’ll be blogging a lot about the Venice House (a.k.a. California House 6). This house is currently in our factory and will be delivered to a small, urban lot this spring. We designed [the] house to respond to the narrow, infill site by having the home look inwards towards small, private courtyard spaces. This allowed us to maintain an open, bright feeling that connects indoor and outdoor spaces despite the small lot.

A recent post discussed putting a concrete floor in a prefab house:

We loved how the concrete floors in the Desert House looked, but we shied away from using them in our first few projects that we produced in our own factory. The Desert House’s concrete were so beautiful, but also so heavy, which made the installation quite challenging...

We'll keep track of any big updates over at the new blog, but be sure to check it out for yourselves.

Related Posts:
   1. The Skyline Series by Marmol Radziner Prefab (Jul 02, 2009)
   2. Marmol Radziner monograph released (Aug 06, 2008)
   3. Tour the Marmol Radziner Desert House before it's sold (Feb 21, 2008)
   4. Marmol Radziner videos (Aug 17, 2007)
0 comments, 0 trackbacks (URL) , Tags: process concrete Marmol Radziner website

How prefab homes are built in Sweden

Link to How prefab homes are built in Sweden
blog.lamidesign.com/2007/12/letters-from-sweden-land-of-modern-land.html

info_smallGreg LaVardera brings us Letters from Sweden - land of modern, land of prefab:

In my previous entry I introduced Scott, my correspondent from Sweden. An American builder relocated to a suburb of Stockholm, he landed in an alternate reality where modern housing was everywhere, commonplace, even dare I say unremarkable. None of the stigmas or resistance we have come to associate with building a modern house were present. Every builder offered solid modern design in the range of homes they sold, and were more than happy to sell you one. On top of this prefabrication techniques were the norm. Sizable portions of the houses Scott saw being built were put together in the factory...

What did Scott find?

"...the majority of new construction is built like this. I would call the house panelized - but it is "way way panelized" and is a total package. The houses come on trucks from rural places in Sweden. The windows are in, the insulation, wiring, wallboard where possible - every thing - the pipes, the wiring systems, the doors, stairs ... everything has been engineered and rationalized to reduce labor, find energy and material economy and work with the method of construction where stuff is pre-assembled as much as possible inside a building and then "erected" or installed on the site under very compressed schedules...."

Read the full post for Greg's comparison to prefab on this side of the pond.

Related Posts:
   1. The Mountain Lodge in Sweden from PS Arkitektur (Jan 28, 2009)
   2. This week: aluminum from Japan, Sweden, and more (Feb 09, 2008)
0 comments, 0 trackbacks (URL) , Tags: process modular website modern

Historic prefab: pre-assembled wall panels

Link to Historic prefab: pre-assembled wall panels
http://www.flickr.com/photos/moderns-r-us/2096961684/in/set-72157603396700830/

Core 77 reports:

Before pre-fab became so fabulously fab, the Small Homes Council at the University of Illinois in Urbana, Illinois published Homes From Pre-Assembled Wall Panels in 1954.

A bit more about the Small Homes Council, now known as the Building Research Council:

For over 50 years, BRC (formerly known as the Small Homes Council) has conducted housing research and provided public service to residents, homeowners, builders, contractors, engineers, architects, and others in the housing industry. Today BRC continues to draw on the expertise of its own staff and a campus-wide network of experts to improve the state of our built environment.

Current research projects include studies on building performance, moisture control, toxicity issues in residential building materials, windstorm resistance, diversity issues in the architectural profession, and housing environments design and evaluation.

We could not locate the book on AbeBooks.

Still employing similar techniques:
• info_smallLV Series
• info_smallModern Shed

Related Posts:
   1. Historic prefab: Venturo and the Futuro House (Jan 22, 2008)
   2. Historic Prefab: How to identify a Sears Kit Home (Dec 17, 2007)
   3. Historic Prefab: Iron prefab for sale (Nov 02, 2007)
   4. Historic Prefab: Sears Homes (Jul 26, 2007)
0 comments, 0 trackbacks (URL) , Tags: historical process SIPs article

More on Oskar Leo Kaufmann and Albert Rüf

Link to More on Oskar Leo Kaufmann and Albert Rüf
olkruf.com

I wrote about info_smallOskar Leo Kaufmann and Albert Rüf's info_smallSystem3 last week. It will be included in The Museum of Modern Art's Home Delivery exhibition.

The two designers have been working in the prefab arena since 1996. Past models include:
• info_smallSystem 01 and info_smallSystem 02 based on "elements"
• info_smallSu-Si, info_smallFred, info_smallHouses A&B based on "units"

The System3 home merges the idea of "units" with that of "elements":

Due to the separation into serving units and "naked elements", the building process is optimized.

  1. The serving unit is a completely prefabricated box including all installations. All different trades, such as electrician, plumber, etc. do their work at the service unit factory and do not have to do any on-site work....

  2. The solid elements such as wall, floor, and ceiling are made of solid slabs of wood. The producer uses CNC-technology to cut out all openings.

  3. ...the window producer prefabricates all windows.

  4. ...the skin producer prefabricates the building's skin that includes thermal insulation, waterproofing and vapor barrier.

To me, it seems logical: keep the production of the technical pieces, the "serving units", in the factory where quality control can be tighter; let on-site work be limited to assembly and nothing more. This approach would save both time and money, limiting the trades and expertise needed at the home site; it reminds me of info_smallKieranTimberlake's info_smallLoblolly House, which we covered last June:

The assembly process begins with off-site fabricated floor and ceiling panels, termed 'smart cartridges.' They distribute radiant heating, hot and cold water, waste water, ventilation, and electricity through the house. Fully integrated bathroom and mechanical room modules are lifted into position. Exterior wall panels containing structure, insulation, windows, interior finishes and the exterior wood rain screen complete the cladding.
(KieranTimberlake's Cellophane House will also appear in the MoMA show.)

Such a mixed-method approach compares to the two major types of prefabrication that we cover on Prefabcosm: SIPs (used by companies like info_smallCleverHomes and info_smallJensys Buildings) and complete modules (like those from info_smallOMD and info_smallweeHouse). Using just SIPs leaves the majority of the skilled work for the site, e.g. installation of utilities. Complete modules are both expensive and difficult to get to the home site. Merging the two methods allows for greater flexibility, less cost, higher quality, and shortened construction time.

With 10+ years working on prefab, Oskar Leo Kaufmann and Albert Rüf are worth watching. While they have yet to translate their experiments into a mass-market product, their work lends much understanding to how the home-construction industry might best take advantage of prefabrication.

Related Posts:
   1. System3 from Oskar Leo Kaufmann and Albert Rüf (Jan 18, 2008)
   2. MoMA does prefab (Jan 08, 2008)
0 comments, 0 trackbacks (URL) , Tags: process KieranTimberlake Loblolly House museum exhibition System3 Oskar Leo Kaufmann Albert Rüf System 01 System 02 Su-Si Fred

Historic prefab: Venturo and the Futuro House

Link to Historic prefab: Venturo and the Futuro House
futuro-house.net/

info_smallVenturo, a fiberglass prefab from the 1970's has been talked about quite a bit around the blogosphere the past couple weeks. Treehugger says:

There is really nothing new about many of the modern prefabs that everyone is going gaga over; back in the 70's Finnish architect Matti Suuronen designed the Venturo, a bit less extreme than his wonderful Futuro House. It appears to have been used primarily as gas stations for BP.

More from Finnish blog Tuovinen:

The "Venturo" is a modular, easily transportable building system, having excellent insulation, low weight and designed for minimum assembly on site.

It is built of high quality materials in order to ensure maximum weathering properties for use in arctic as well as tropical climates and is almost maintenance free.

Being of low weight and factory preassembled, the Venturo means very low erections and foundation costs, where heavy equipment can be avoided.

Nineteen Venturos were built:

First prototype of this model was designed January 9, 1971 and first production unit was built June 1, 1971. According to Museum of Finnish Architecture, BP was built in 1971. BP-Högmo is the second Venturo built according to MFA....

The Venturo was released by Finnish company info_smallOy Polykem Ab following the success of Suuronen's earlier info_smallFuturo House. From a paper titled Futuro's Way by Marko Home and Mike Taanila:

Capitalising on the Futuro´s international exposure, Polykem Ltd. soon launched a whole series of plastic buildings designed by Suuronen. The Casa Finlandia series included the CF-100/200 service station (1969), the CF-10 kiosk (1970) and the CF-45 residential/commercial building, better known as the Venturo (1971). All the buildings in the Casa Finlandia series were designed to be durable and convenient to mass-produce, transport and assemble. The numerical suffix in each building´s name indicates its floor area in square metres. Polykem strove to sharpen the international profile of the Casa Finlandia series by publishing stylish 4-colour brochures complete with vivid product descriptions and catchy slogans.

More on the Futuro House from enthusiast Marc Berting:

Matti Suuronen designed this UFO shaped dwelling in 1968, initially for use as a ski-cabin or holiday home....

The Futuro house was completely furnished and could accommodate 8 people. It was constructed entirely out of reinforced plastic, a new, light and inexpensive material back then. The plan was to mass-produce it, so it would be cheap enough to house all people around the earth. Because it was so light-weight, it was easily transportable by helicopter. Mobile living was the new possibility for the future. People could now take their moveable home with them, to wherever they went, and live like modern nomads.

Unfortunately the 1973 oil crisis spoiled all these plans. Prices of plastic raised production costs too high to be profitable. Only 96 Futuro houses were ever built. Besides the 48 made in Finland, also at least 48 were manufactured abroad on license.

Related Posts:
   1. Historic prefab: pre-assembled wall panels (Jan 28, 2008)
   2. Historic Prefab: How to identify a Sears Kit Home (Dec 17, 2007)
   3. Historic Prefab: Iron prefab for sale (Nov 02, 2007)
   4. Historic Prefab: Sears Homes (Jul 26, 2007)
1 comment, 0 trackbacks (URL) , Tags: model small historical process modern Matti Suuronen Venturo Futuro House

mkSolaire to be featured in Chicago museum exhibit

Link to mkSolaire to be featured in Chicago museum exhibit

The Michelle Kaufmann blog announces:

...we have been working very hard for the past few months to get to this point and are now finally ready and delighted to announce that MKD is going to be a part of the “Smart Home: Green + Wired, Powered by ComEd and Warmed by Peoples Gas” exhibit at MSI that’s opening this spring! The exhibit is going to include a full-size mkSolaire™ home to be built in on parkland on the southeast side of the Museum and will showcase the very best in sustainable living concepts and solutions.

A bit more from the museum exhibit page:

During its 75th Anniversary year, the Museum of Science and Industry will be building a functioning, three-story modular and sustainable “green” home ... to highlight unique home technologies for the 21st century.

The Greater Fort Wayne [Illinois] Business Weekly quotes Art Breitenstein of the home's builder, All American Homes:

The home’s module construction will be under way for two or three more weeks on one of the All American assembly lines in Decatur....

“This is a special house, a very high-priced house; it has the best of the best. ... there’s a lot of new technology in there that’s one-of-a-kind that if it becomes accepted by consumers, like anything else, the price comes down of course.”

Jetson Green says:

I can't wait to see more!

where: Museum of Science and Industry, Chicago, IL
when: May 8, 2008 - January 4, 2009

Related Posts:
   1. MKD Smart Home to reopen March 19 (Feb 23, 2009)
   2. Watch the assembly of Michelle Kaufmann's mkSolaire (Oct 02, 2008)
   3. Chicago Tribune on Michelle Kaufmann's mkSolaire (Aug 12, 2008)
   4. mkSolaire on display through January 4th at Chicago's Museum of Science and Industry (Jun 02, 2008)
   5. This week: Joshua Tree, EvolutiV, mkSolaire debuts and more (May 10, 2008)
0 comments, 0 trackbacks (URL) , Tags: green tours MKD process museum exhibition

Live Xtremely Green: the XtremeHomes blog

Link to Live Xtremely Green: the XtremeHomes blog
xtremehomes.blogspot.com

I wandered over to the info_smallXtremeHomes site the other day and found that they are now writing a blog:

A brief collection of thoughts on the growth of the green building industry. What's real, what's not and what people are expecting.

Definitely worth keeping an eye on.

company: info_smallXtremeHomes

Related Posts:
   1. XtremeHomes: modular building the green way (Aug 10, 2007)
0 comments, 0 trackbacks (URL) , Tags: green process manufacturer website XtremeHomes

This week: OMD in LA, container Travelodge, lots of MoMA and more

Link to This week: OMD in LA, container Travelodge, lots of MoMA and more
designmobile.com

Curbed LA watched an info_smallOMD home being delivered:

These shots, taken last month, show the delivery of a two-story prefabricated home going up in the Ocean Park neighborhood of Santa Monica. The 2,200 square foot home is comprised of 4 modular units; these shots show the upper two being installed.

Treehugger reports:

We previously showed the Travelpod, an experimental prefab from Travelodge, and thought it was an interesting one-off. We were wrong; the company is looking seriously at prefab hotels and is building their first in the west London district of Uxbridge, right now.

The Good Human's Prefab Wednesday was off this week.

Inhabitat's Prefab Friday made a surprising architectural discovery at the the Consumer Electronics Show. We'll cover that model soon.

architecture.MNP discussed a recently completed info_smallResolution: 4 project.

A number of folks had thoughts on the Home Delivery prefab exhibition at MoMA. The Dream Antilles had a good idea:

If these houses are supposed to be good, somebody should live in them during the show and the people who view the exhibit should be visitors in the houses.

Jaunted provided some new details:

Foundations will be laid in February and the homes will arrive in late May, popping up in next to no time.

The Chicago Tribune predicts:

Given MoMA's taste-making power and its location in the media capital of the world, the show could go a long way toward making prefab housing something more than just a glimmer in visionaries' eyes.

greenbuildingsNYC is excited. The Gothamist commented, as did Curbed. Treehugger mentioned the show. The Chronicle of Higher Education likes the idea that professors' work will be included in the show.

Related Posts:
   1. MoMA does prefab (Jan 08, 2008)
0 comments, 0 trackbacks (URL) , Tags: OMD containers process Los Angeles Swellhouse This Week

BURST*003 from SYSTEMarchitects

Link to BURST*003 from SYSTEMarchitects
all images: systemarchitects.net

Update: The model appearing in the MoMA show will be the BURST*008.

info_smallSYSTEMarchitects' info_smallBURST*003 house is the third prefab model featured in the MoMA prefab exhibition.

Artdaily provides some details:

Designed to be assembled on site from laser-cut pieces, the Burst *003 house is a computer-designed remake of the typical prefabricated box. Working from a computer formula that automates the specific pieces needed to create the house desired, the project is based on a system that can be adapted to a changing set of criteria. The 2003 prototype of the Burst *003 project was built on Australia's Northeast coast, and won the Royal Australian Institute of Architects 2006 Wilkinson award.

Architecture Australia explains further:

Laying out the plywood pieces was achieved using the software program used in garment manufacture with very little wastage. While high technology is used throughout the design and manufacturing process, low technology is intentionally employed for assembly and for maintenance. Assembly requires fewer skills but intense cooperation and concentration. The building was put together by architecture students in something akin to a barn raising. The architects are fond of this image, yet recognize that the design’s reliance on numbers of enthusiastic and sympathetic cheap labourers will make it less desirable for some.

This fabrication method reminds me of the yourHouse. The process is explained through images and text on the SYSTEMarchitects site:

Plywood cut by a computer-controlled laser. Delivered to site in sheets with the ribs numbered, scored, and holes cut.

burst3

Laser cutting 1 of 400 sheets.

burst1

Sorting 1,100 pieces of laser-cut plywood.

burst4

Underside of floor structure.

burst9

Laser-cutting efficiency -- the total waste from the plywood sheets.

I can't help but be excited for the potential of the BURST* system and look forward to seeing the home at MoMA.

style: modern
how: kit of parts

Related Posts:
   1. KieranTimberlake's Cellophane House (Jul 14, 2008)
   2. This week: Marmol install, Chile, and BURST (Jun 28, 2008)
   3. Home Delivery update: install videos to drool over (Jun 26, 2008)
   4. Home Delivery blog goes live! (Mar 25, 2008)
   5. BURST* update (Mar 25, 2008)
   6. System3 from Oskar Leo Kaufmann and Albert Rüf (Jan 18, 2008)
   7. MoMA does prefab (Jan 08, 2008)
0 comments, 0 trackbacks (URL) , Tags: model system process

MoMA does prefab

Link to MoMA does prefab
nytimes.com

The New York Times reports:

...the Museum of Modern Art has commissioned five architects to erect their own prefab dwellings in a vacant lot on West 53rd Street, adjacent to the museum. Whittled down from a pool of about 400, the five architects are participating in “Home Delivery: Fabricating the Modern Dwelling,” an exhibition opening in July.

The five, to be announced today by the museum, are KieranTimberlake Associates of Philadelphia; Lawrence Sass of Cambridge, Mass.; Douglas Gauthier and Jeremy Edmiston of Manhattan; Oskar Leo Kaufmann and Albert Rüf of Austria; and Richard Horden of Horden Cherry Lee in London.

The MoMa site fills in some blanks:

This exhibition will offer the most thorough examination of both the historical and contemporary significance of factory-produced architectures to date. With increasing concern about issues such as sustainability and the swelling global population, prefabrication has again taken center stage as a prime solution to a host of pressing needs. The prefabricated structure has long served as a central precept in the history of modern architecture, and it continues to spur innovative manufacturing and imaginative design....

The exhibition will examine this phenomenon through historical documents, full-scale reassemblies, and films that trace the roots of prefabrication in the work of architects including Frank Lloyd Wright, Jean Prouvé, and Richard Rogers, corporations such as Lustron, and the imaginative systems of other influential figures, including Thomas Edison and R. Buckminster Fuller.

This contextual component of the exhibition will provide the foundation for a handful of full-scale commissions to be built in MoMA's vacant west lot....The fabrication and delivery of these projects will be documented in a special online exhibition, which will underline prefabrication's importance as a matter of process over product. Furthermore, the delivery and assembly of these projects will function as a real-time urban event that will be visible to the general public from the city streets

A Prefab Project says:

Perhaps notable for the absence of any of the commercially successful prefab architects working in the US, still kind of a big deal...

Haute Nature also commented.

When: July 20 - October 20, 2008

Related Posts:
   1. Witold Rybczynski goes to MoMA (Aug 19, 2008)
   2. Home Delivery in the MSM (Jul 30, 2008)
   3. Home Delivery in the blogs (Jul 23, 2008)
   4. Home Delivery exhibition catalog available for purchase (Jul 22, 2008)
   5. MoMA's Home Delivery gets a glowing review from the NY Times (Jul 18, 2008)
   6. KieranTimberlake's Cellophane House (Jul 14, 2008)
   7. This week: all about MoMA Home Delivery (Jul 12, 2008)
   8. Worth a look: New York Times Home Delivery slideshow (Jul 09, 2008)
   9. This week: Home Delivery, immigrant housing, prefab in NYC, and more (Jul 05, 2008)
   10. MoMA's prefab homes nearing delivery (Jun 09, 2008)
   11. Home Delivery blog goes live! (Mar 25, 2008)
   12. More on Oskar Leo Kaufmann and Albert Rüf (Jan 23, 2008)
   13. System3 from Oskar Leo Kaufmann and Albert Rüf (Jan 18, 2008)
   14. This week: OMD in LA, container Travelodge, lots of MoMA and more (Jan 12, 2008)
   15. BURST*003 from SYSTEMarchitects (Jan 11, 2008)
   16. Lawrence Sass and yourHouse (Jan 09, 2008)
1 comment, 0 trackbacks (URL) , Tags: model process article KieranTimberlake museum exhibition

Enviro Board: fancy straw-bale panels

Here's a unique hybrid wall panel, sort of half SIP, half straw bale:

The Enviro Board panels offer a superior building product that is easy to handle and assemble. Today's Enviro Board Panels are solid "concrete like" fiber panels comprised of highly compressed straw fibers. Through the Enviro Board technology, panels are extruded through the mill in a continual process, covered with a durable waterproof paper membrane, cut to desired lengths and end-capped. Panel density and thickness can also be adjusted.

The Enviro Board panel replaces conventional and traditional building materials, such as drywall, thermal insulation, exterior moisture barrier (typically tar paper) and exterior plywood. In addition, because of its 32" width, using Enviro Board panels requires 50% less studs and eliminates unnecessary expenses in the form of materials and labor needed to assemble the materials.

From YouTube:

(Hat tip: Materialicio.us)

Related Posts:
   1. This week: Zenkaya, straw bales, and more (Dec 15, 2007)
0 comments, 0 trackbacks (URL) , Tags: method process video SIPs

Tracking the progress of an LVL home

Link to Tracking the progress of an LVL home
secretfortresshideout.blogspot.com/

While visiting the LV Home Fans Yahoo! group the other day, I happened upon a site I hadn't seen before, Secret Fortress Hideout:

This blog documents the progress of our super-cool, pre-fab home "somewhere" in the wilds of Northwest Arkansas. Rocio Romero designed the home, model LVL, and incorporated our custom modifications.

Recent posts have covered insulation, lighting design, and construction delays:

A few critical path items jumped the track and will push us back about a week.

  1. The stainless kitchen cabinets we ordered from Lasertron will be delayed due to an email mixup.

  2. The heat won't be connected for two weeks, which delays the floor installation.

  3. We found out cultured marble won't work for the tub or bathroom sinks and devised a Plan B (Neptune Zen Soaker Tub and custom-fabricated under-mount stainless trough sinks).

  4. And, last, but not least, the company Don scheduled to prime the drywall bumped us a week.

I guess these things happen in building. It's just wild that they all happened in the last two days.

Like A Prefab Project, Secret Fortress Hideout provides a great first-hand look at the construction of a prefab home.

Related Posts:
   1. Tour a Rocio Romero LVL Home on June 14th in Maine (May 27, 2008)
   2. Rocio Romero's National LV Open House Tour (Mar 04, 2008)
   3. Learn from a Prefab Project (Jul 23, 2007)
   4. The LV Series Yahoo! Group runs the numbers (May 16, 2007)
   5. 35 homes and counting (Apr 11, 2007)
0 comments, 0 trackbacks (URL) , Tags: method process LV Series Rocio Romero website

Homeowner shares modular lessons

Link to Homeowner shares modular lessons
modularhomechoice.com

I came across ModularHomeChoice.com while perusing some news the other day:

This website is for those interested in purchasing a modular home or those considering one and wishing to learn more about them.  I will share my experiences and lessons learned while acting as the general contractor on my modular home in the St. Louis, Missouri area.

When researching modular homes, I found a lot of information supplied by builders or sales agents of modular homes.  I am trying to add another perspective to that - that of someone purchasing a modular home as well as being heavily involved in the planning and scheduling of the project.

Sections of the site include:
background information
a list of modular builders by state
financing
lessons learned
pictures of all stages of the process

The site is barebones, but informative.

2 comments, 0 trackbacks (URL) , Tags: method process modular website

Modular homes on Cool Stuff Being Made (with video)

The National Association of Manufacturers has a pretty nifty series of blog posts and accompanying videos of "stuff being made". This week, they focus on Excel Modular Homes of Liverpool Pennsylvania:

Ed Langley, the company's president and CEO, gives us a tour of the operations starting with sales and moving through design and construction....

Lots of construction techniques and philosophies that were new to us. And, it really is a good website with very detailed information -- videos of a modular home being "set," i.e., put in place, here, for example. The home goes up in hours!

Visit the original post for the link to the video. It's long, but shows many details of the modular home manufacturing process.

length: >15 mins
publication: Pennsylvania Cable Network via National Association of Manufacturers

0 comments, 0 trackbacks (URL) , Tags: method process video manufacturer modular

Historic Prefab: Iron prefab for sale

Link to Historic Prefab: Iron prefab for sale
www.struttandparker.co.uk

Sears Roebuck & Co. weren't the only ones selling packaged home kits way back when. In England, corrugated iron prefabs were being sold in the 19th century. 

From the UK Independent:

Cheaply erected, flat-pack corrugated iron homes and farm buildings were once common in the Highlands but most have been torn down. The three-bedroom Ballintomb Cottage is one of the last still standing. In Edwardian times, a local farmer ordered it from the catalogue of a London company and had it delivered by steam train, then horse and cart, to a site near the village of Dulnain Bridge in Strathspey. He assembled it by hand, so he could move his family in during the summer while he rented out his farmhouse to wealthy holidaymakers. It cost just £425. Now, offers of more than £175,000 are being invited but the selling price could reach as much as £250,000.

These days, most of us associate corrugated iron with those cheap, crudely assembled homes packed together in slums across the developing world but, in the 19th century, it was one of the inventions in which Britain took pride. It was exported all over the world to make buildings of every size.

Here's more from the home's real estate listing:

The construction of these iron buildings was fully detailed in the catalogues. They quote that "sheets of standard Birmingham grade galvanised iron are used, truly and evenly corrugated, thickly coated with pure Silesian spelter, true and even in temper, and free from flaws and cracks." Floorboards were supplied of thoroughly seasoned deal in 1" thicknesses and lining boards in 1/2" tongue and grooved. The walls were insulated by a liberal use of felt....

These buildings were sent to every corner of the Empire and Ballintomb Cottage is an excellent example of the quality of these buildings

author: Andy McSmith
length:  570 words
date:  September 6, 2007
publication:  The Independent (UK)

(Hat tip: Treehugger)

Related Posts:
   1. Historic prefab: pre-assembled wall panels (Jan 28, 2008)
   2. Historic prefab: Venturo and the Futuro House (Jan 22, 2008)
   3. Historic Prefab: How to identify a Sears Kit Home (Dec 17, 2007)
   4. Historic Prefab: Sears Homes (Jul 26, 2007)
   5. Prefabs get demolished (May 07, 2007)
0 comments, 0 trackbacks (URL) , Tags: historical process article for sale

Bring the factory to the site

Link to Bring the factory to the site
theglobeandmail.com

A while back, a commenter on Inhabitat posed what seemed like a radical idea:

"It occurs to me that the factory could be brought to the jobsite with a modification of this method of construction. Perhaps we need to borrow the best method from factory and on-the-job techniques, instead of thinking either-or. For example, why not bring a semi truck that opens out into an on-the-job manufacturing construction unit."

According to the Globe and Mail, a developer in Ontario apparently had the same thought:

"Megabuilder Mattamy Homes is constructing a subdivision of houses in Milton, Ont., that are, for the most part, assembled on the factory floor and then transported by truck.

'The chandeliers are hanging, the tiles are grouted, the hardwood is shined up,' says Ron Cauchi, president of Mattamy's Stelumar operation....

Anybody who purchases a new house from a builder wants two things: a sturdy structure and a predictable closing date. Legions of buyers have suffered through problems with both.

For years, Mattamy has been looking for a way to improve the quality of the houses it builds and the reliability of move-in dates by transferring some parts of the construction process to the factory floor....

The longest distance any house will travel is about one kilometre, Mr. Cauchi says.

He expects the project to be complete in about four years, at which point the factory will be taken apart and re-erected somewhere else."

Read the full article for details on this revolutionary process.

Seems like the best of both worlds: factory-built on site!

Title: A new address, fresh off the line
Author: Carolyn Leitch
Publication: The Globe and Mail
Length: 775 words
Date: September 7, 2007

(Hat tip: Treehugger)

3 comments, 0 trackbacks (URL) , Tags: method process article Ontario

West Coast Green: Altamont Homes and understanding the process

Link to West Coast Green: Altamont Homes and understanding the process
altamonthomes.com

I learn new things about the prefab business every day. Altamont Homes is a builder of modular homes throughout the West. The company had representatives at West Coast Green. Also at their booth was a representative from Details, a manufacturer of modular homes.

In the time I've been reading and writing about prefab housing, I haven't fully understood the relationship between those two entities until the relationship was explained to me by Craig Rosenberg of Details.

Basically it works like this: the homeowner goes to a "builder" (in this case, Altamont) and wants to build a house. Altamont shares a number of design options with the homeowner, ranging from small, inexpensive homes, to larger and more finely detailed homes. The home designs they are sharing are sourced from a number of "manufacturers" around the country (in this case Details is one of many that Altamont buys from).

Altamont is responsible for interacting with you, completing site work, securing permits (sometimes that falls to the homeowner), setting the home and completing site work. Details is responsible for the modules that are shipped to your site. The way that Craig Rosenberg from Details explained it to me:

"Some manufacturers supply products like doors or faucets; it just happens in our case that the product we supply is the entire home."

Details designs the homes that they offer to different builders, whether Altamont or another builder. The arrangement allows Altamont to offer a wide range of product choices to their customers. For instance, the Details models are all LEED-certified and highly energy-efficient; they generally end up costing ~$275/sf installed. Altamont offers other, non-LEED options from other manufacturers for less than half that cost.

The key point is that the builder and manufacturer are two different entities, with two different specialities:
Builders: expertise in site work, permit process, setting and finishing home
Manufacturers: expertise in designing and manufacturing the home modules

Related Posts:
   1. West Coast Green: other prefab (Oct 15, 2007)
   2. West Coast Green round-up (Oct 02, 2007)
0 comments, 0 trackbacks (URL) , Tags: LEED green process manufacturer modular company West Coast Green

Bob Vila's Home Again goes modular

Link to Bob Vila's <i>Home Again</i> goes modular
diynet.com

Bob Vila's Home Again on the DIY Network just finished a run of shows about a modular home under construction. I haven't seen the show, but it sounds like there were some good views into the factory and site process.

From the episode descriptions: Modern Modular:

"Bob Vila travels to western Massachusetts for a brand new project; the construction of a modular home in the Berkshire Hills. He goes to the Simplex Industries factory in Scranton, Pa., to see how the process starts. We talk with owner Pat Fricchione, Jr. about the history of the company, and how the image of modular construction has changed over the years."
Wall Panels:
"Today, we learn about the manufacturing process for the precast panels for the walls. Next, we travel back to the Simplex plant in Scranton Pa., where Bob Vila explains how each module is framed. Back in the Berkshires, the assembly process is explained once the panels have been lowered into place by crane."
Assembly:
"At the Simplex plant, several crews work as if on an assembly line to make fast work of each module. There's a lot happening, from spackle and sand, to insulation, wall and roof sheathing, house wrap, and interior trim. Bob Vila learns about the state-of-the-art wire boxes that are being installed, and we'll look at the staircase that's being built for the front hall from the stair shop."

Simplex is also the manufacturer of the info_smallResolution: 4 Architecture models, like the home featured on the A Prefab Project blog.

A small picture of the home coming together can be seen on the Bob Vila web site.

Show: Home Again: Modern Modular
Network: DIY Network
Length: 13 episodes

Related Posts:
   1. Modern Modular videos on BobVila.com (Oct 09, 2007)
   2. More modular on Home Again (Oct 03, 2007)
0 comments, 0 trackbacks (URL) , Tags: television process modular Simplex Resolution 4: Architecture website

West Coast Green: the mkLotus show house

Link to West Coast Green: the mkLotus show house
© copyright 2007 Peter Bernheim

By far the most popular and exciting prefab presence at West Coast Green was info_smallMichelle Kaufmann and the info_smallmkLotus showhouse.

The show house was set right in front of San Francisco City Hall, out in the open for all to see. And see it people did. Visitors lined up to tour the home and looked to be waiting upwards of half an hour on Saturday's Homeowner Day (due to the home's size, the show staff were limiting the number of people in at any one time).

While the home was small, around 700 sf, it felt plenty roomy. The home featured a window wall system from NanaWall that opens accordion-style to create a near seamless indoor/outdoor room. The bathroom was luxurious for such a small home. And the ample outdoor living space (decks, patios, courtyards) was a welcome addition.

Some of the features and details that I saw as I toured the house:
• angled walls to make spaces feel larger
• translucent doors to divide spaces but not block all light
• high ceilings
• tons of glass
• control system for house lighting and temperature
• plants on the roof (a "living roof") help to limit rain runoff and provide natural insulation
• quality materials
• built in iPod audio system

All of these add-ons and options push the home out of many folks' price range though. For instance, the NanaWall system runs ~$1,500 per single panel (the mkLotus had xx). My understanding is that the home starts around $150,000, but can venture past $225k with all of the add-ons featured on the show home.

A note worth mentioning, and one repeated throughout the conference: these homes may seem expensive, but much of that is due to their "green" features, from rainwater catchment systems, to solar panels galore.

Jill and Emily at Inhabitat loved the house:

"Above and beyond all the green, however, the house is just a testament to thoughtful, smart design. Every material, system and design choice in the house seems to be thought out, and have purpose. The high ceilings, skylights, gently angled walls, floor to ceiling glass and copious daylight all work to make the 700 sf house feel a lot bigger and more spacious than it actually is."
They also uploaded a bunch of photos of the house to Flickr.

CBS 5 San Francisco offered a video report from the home.

With the mkLotus as the star attraction of the show, Michelle Kaufmann had a sort of celebrity aura to her. She spoke a number of times, on topics ranging from the show house to "Women in Green." She shows great enthusiasm for her work (and the work is prolific). The talks focused on the green aspects of the different MK products. Their work is separated into three categories:
• pre-configured options: pre-designed with finish and fixture options available
• custom designs: feature the MKD aesthetic but fully flexible in design configurations
• modern green communities: multi-family housing (which helps reduce costs significantly)

I'll share further info on a number of developments and new products from MKD in the coming weeks.

More West Coast Green coverage in the coming days.

Related Posts:
   1. West Coast Green 2008 coming September 25-27 (Aug 14, 2008)
   2. The mkLoft from Michelle Kaufmann Designs (Nov 13, 2007)
   3. This week: Jeriko House, Drop House, and more (Oct 13, 2007)
   4. CNET visits the mkLotus (Oct 12, 2007)
   5. West Coast Green round-up (Oct 02, 2007)
   6. The mkLotus show house (Jul 19, 2007)
2 comments, 0 trackbacks (URL) , Tags: small green MKD process conference West Coast Green mkLotus

FlatPak near completion

Link to FlatPak near completion
amygoodwin.typepad.com/

Like the Flickr photo set we wrote about, Amy Goodwin's blog shows off some photos of her info_smallFlatPak House in Massachusetts.

MocoLoco fills in the blanks:

"Amy's is the first production model, which took almost two years since kinks had to be worked out as the manufacturing process went along. Despite being the guinea pigs for the Flatpak experience, the final product is all that Goodwin hoped for and more."

Jetson Green took a look:

"I really like how the house is tucked into the enveloping landscape, almost camouflaged from the entry way."

company: info_smallLazor Office
style: modern
how: pre-cut frame, infill panels

Related Posts:
   1. Sausalito, CA FlatPak for sale (Jun 26, 2009)
   2. Lazor Office's FlatPak House (Apr 19, 2007)
0 comments, 0 trackbacks (URL) , Tags: process Flatpak House Lazor Office

Heading to West Coast Green Conference this weekend

Link to Heading to West Coast Green Conference this weekend
westcoastgreen.com

The West Coast Green residential building conference and expo starts this Thursday in San Francisco. I will be attending and am looking forward to seeing the info_smallmkLotus in person.

West Coast Green is "America's largest residential green building conference". September 20-21 are limited to building professionals, but the general public is invited for September 22s "Homeowner Day":

"West Coast Green will host community leaders and visionaries, such as San Francisco Mayor Gavin Newsom, Hollywood actor Ed Begly Jr., environmental/civil rights leader Van Jones and many others. Homeowners looking to design and build a new, energy-efficient green home, or those looking to upgrade the efficiency of their existing homes, will benefit from walking the tradeshow floor, abounding with hundreds of products and services to build, remodel, power, insulate, clean, furnish and finance their green homes."

where: Bill Graham Civic Auditorium, San Francisco, CA
when: September 20-22, 2007
registration: $25 ($35 at the door) for Homeowner Day, September 22. $325/day for full conference access.
features: mkLotus show home; speakers Allison Arieff (former editor of Dwell magazine), Steve Glenn, Sheri Koones, and Michelle Kaufmann; over 100 green construction product vendors

Related Posts:
   1. West Coast Green in San Francisco: October 1-3, 2009 (Sep 25, 2009)
   2. CNET visits the mkLotus (Oct 12, 2007)
   3. A little more Green (Sep 21, 2007)
   4. The mkLotus show house (Jul 19, 2007)
   5. West Coast Green Conference (Jul 18, 2007)
0 comments, 0 trackbacks (URL) , Tags: green tours MKD process conference San Francisco mkLotus

WIRED webcam

Link to WIRED webcam
wired.com

The WIRED LivingHome we've covered before was first announced back in June. Two months later, the house modules are being installed and you can watch via webcam.

One gripe: I wish the webcam shots were all from a wider angle to show the big picture.

Treehugger's been watching:

"...sometimes watching paint dry is more exciting but then some big module flies in front of the camera."

Jetson Green also tuned in:

"All the main parts are supposed to be complete by September 7, and we'll be able to get a pretty good picture of what the final home will look like."

Curbed LA mentioned the home last Tuesday.

Related Posts:
   1. In the news: WIRED LivingHome (Sep 02, 2009)
   2. WIRED LivingHome still for sale; price reduced (Jun 30, 2008)
   3. Take a (long!) tour of the WIRED LivingHome (Jan 15, 2008)
   4. WIRED LivingHome open for tours! (Nov 06, 2007)
   5. LivingHomes gets WIRED ... for $4 million (Jul 02, 2007)
0 comments, 0 trackbacks (URL) , Tags: LivingHomes LEED green process large expensive website

CNET visits the XtremeHomes factory

Link to CNET visits the XtremeHomes factory
cnet.com

CNET has released a video (3:14) showing the info_smallmkLotus being built in the info_smallXtremeHomes factory. CEO Tim Schmidt mentions a key advantage of factory-built homes: reduced construction time with employees rather than contractors. info_smallMichelle Kaufmann discusses the green features and demonstrates the NanaWall.

(Scott adds two gripes: CNET's video player is flaky, and the pre-roll ad is annoying.)

Author: Michael Kanellos
Publication: CNET News
Length: 3:14
Date: August 30, 2007

Related Posts:
   1. CNET visits the mkLotus (Oct 12, 2007)
   2. XtremeHomes: modular building the green way (Aug 10, 2007)
   3. The mkLotus show house (Jul 19, 2007)
0 comments, 0 trackbacks (URL) , Tags: green MKD process video XtremeHomes mkLotus

Slate: The Prefab Fad

Link to Slate: The Prefab Fad
slate.com

Earlier this month, Slate posted a slide show essay by Witold Rybczynski on "The Prefab Fad." The essay and slide show cover a number of modernist prefabs, arguing that "the current vogue for prefabs is more about industrial chic than affordability."

Rybczynski's says that "modern architecture is unpopular, expensive and divorced from industrial production. That is why whenever it has tried to extend its field to include the territory of the prefabricated house it has failed and been forced to retreat." He predicts that "the current generation of Modernist prefabs is unlikely to fare any better."

Lloyd Alter of Treehugger says "I hope he is wrong."

We think he is. For details, please tune in tomorrow!

Title: The Prefab Fad
Subtitle: Prefabrication is everywhere in American home-building. But that doesn't mean your next house is going to be a stylish, modernist box.
Author: Witold Rybczynski
Publication: Slate
Photos: 8
Words: 1,200
Date: August 8, 2007

Related Posts:
   1. Witold Rybczynski goes to MoMA (Aug 19, 2008)
   2. NPR interviews Slate's prefab skeptic (Nov 01, 2007)
   3. Prefab is not a fad (Aug 28, 2007)
0 comments, 0 trackbacks (URL) , Tags: method process article modular

JoT House update and pricing

Link to JoT House update and pricing
jothouse.com

A couple weeks back, I reported on the JoT House. I've received a few more details about the JoT line of products from Jim Vinson.

The reported "as low as $100/sf" price was for a spartan artists loft. Their PDF states "the average cost is $180 per square foot" excluding design fees, site prep, and materials shipping.

model: JoT House
style: modern
size: 1,344 sf
bedrooms: 1 - 3
price: starts at $210,000 + $35,000 design fee (~$180/sf)
how: SIPs

model: JoT L
style: modern
size: 1,370 sf
bedrooms: 1 - 3
price: starts at $260,000 + $35,000 design fee (~$215/sf)
how: SIPs

model: Mini-JoT
style: single room, detached structure
size: 128 sf
price: $45,000 - $75,000 plus $2,000 design fee ($350/sf - $600/sf)
notes: no plumbing, "trailer delivery option reclassifies the structure as a temporary building or vehicle, eliminating many permit issues"

Related Posts:
   1. The JoT House: cheap and flexible (Jul 31, 2007)
0 comments, 0 trackbacks (URL) , Tags: small cost process joT House

A Prefab Project budget

Link to A Prefab Project budget

One of the great features of A Prefab Project is the detailed budget homeowner Chris keeps updating. As the project nears completion, it offers an accurate estimation of how much a prefab project from Res4 might cost you. Granted, your site work and other specifics might differ, but it's a good bunch of numbers to study.

I've pulled together the spreadsheet above showing the initial estimation of how much each piece of work would cost. I've then inputted numbers for the actual costs, based on what Chris has reported. They are doing an impressive job of sticking to their budget!

My only question: why does a prefab house have a 15% design fee? I emailed Resolution 4 on Aug. 7th and Aug. 11, but haven't heard back.

Related Posts:
   1. Lost River Modern by Resolution 4 (Aug 13, 2009)
   2. A Prefab Project you can rent (Jul 10, 2008)
   3. This week: XtremeHomes visit, JoT, Lot-ek, and more (Sep 01, 2007)
   4. Learn from a Prefab Project (Jul 23, 2007)
0 comments, 0 trackbacks (URL) , Tags: cost process Resolution 4: Architecture

The NAHB on Systems-Built Housing

Link to The NAHB on Systems-Built Housing
nahb.org

The NAHB (National Association of Home Builders) site includes a few resources on systems-built housing (yet another term for prefab, modular, or factory-built):

Fast Facts
Panelized Homes (5/24/2007)
Log Homes (1/11/2007)
Modular Homes (1/11/2007)

Misc.
Panelized Homes: What's Your Type? (10/6/2006)
The Benefits of Panelization (10/6/2006)

Modular Home Photo Gallery
Factory
Set
Exteriors
Interiors

Related Posts:
   1. The top modular builders (Aug 23, 2007)
   2. NAHB Modular Home Manufacturer Directory (Jul 20, 2007)
0 comments, 0 trackbacks (URL) , Tags: system process NAHB log cabin website

Prefabrication Laboratory

Link to Prefabrication Laboratory
studentorgs.utexas.edu/prefablab/

The Prefabrication Laboratory at the University of Texas at Austin has been investigating prefab methods since 2002:

"The Prefabrication Laboratory is a research group...focused on integration of factory production techniques and architecture. Offsite fabrication offers many benefits for building: higher quality, economies of scale, and more efficient use of resources. Prefabrication takes many forms and is evolving rapidly: modularization, pre-assembly, 'off-the-shelf' components....Our research investigates these changing processes looking for points of entry for architects....We look at fabrication in the larger context, how it has been used in the past, successfully or not, and how it affects local environments, cultures, economies."

The lab is similar to Studio 804 at the University of Kansas School of Architecture.

Related Posts:
   1. MiSo House: modular efficiency (Aug 01, 2007)
2 comments, 0 trackbacks (URL) , Tags: process research school website

Learn from a Prefab Project

Link to Learn from a Prefab Project
aprefabproject.blogspot.com

I know I have blogged a lot about A Prefab Project, but homeowner Chris has a lot of great advice. He does a great job of documenting and reflecting on the home-building experience. His most recent post chronicles the difficulties of the house delivery and set. I would not want to have been there for the house's trip up the steep driveway to the site:

"So while I watched the house bend (and wondered if it might actually just collapse), I really wanted to scream STOP and make everybody back up and start over, doing all the things we'd talked about doing. But that's a hard thing to know when to do, and an even harder thing to actually do."

Chris offers some advice for any homeowner setting out on a large scale project:

"The one lesson I keep coming back to in my mind from these episodes is the importance of the people you have working for you."

Related Posts:
   1. Lost River Modern by Resolution 4 (Aug 13, 2009)
   2. A Prefab Project you can rent (Jul 10, 2008)
   3. Tracking the progress of an LVL home (Dec 11, 2007)
   4. A Prefab Project budget (Aug 20, 2007)
   5. A Prefab Project delivery and set! (Jul 05, 2007)
0 comments, 0 trackbacks (URL) , Tags: process Resolution 4: Architecture website

Hive Modular blog

Link to Hive Modular blog
hivemodular.terapad.com

info_smallHive Modular has launched a blog to track important news and events.

One post links to a cool Google map locating all of the Hive Modular models in Minnesota.

Another notes that the set process we reported on "only took 2 hours to set the three boxes of the house and the client had a new home by lunchtime."

(Hat tip: Future House Now via Materialicio.us)

Related Posts:
   1. Hive Modular in historic Minnesota neighborhood (Sep 14, 2009)
   2. This week: Hive Modular, OMD, WIRED, and more miniHome (Jul 07, 2007)
   3. Hive Modular home-raising (Jun 18, 2007)
   4. Hive Modular on YouTube (Jun 07, 2007)
   5. Hives for humans (Mar 27, 2007)
1 comment, 0 trackbacks (URL) , Tags: process Hive Modular website

A Prefab Project delivery and set!

Link to A Prefab Project delivery and set!
aprefabproject.blogspot.com

The folks over at A Prefab Project are having an exciting time, with the delivery and set of their prefab home.

A post on Friday announced the successful arrival of the module on site:

"After many hours on the road and seven flat tires, our house arrived at the site in WV a little after 6:30 Wednesday evening."

Luckily the module arrived in good condition with little damage:

"Well, good news is the house made it fine. No real issues - some minor drywall cracking, a couple of window locks popped during travel that will need to be replaced (not sure exactly what will need to be replaced - Simplex will let me know). Structurally, the house came through great. Window panes are all intact, the loose materials that shipped inside the box didn't do any damage, and no water got in."

On Monday, the house was finally set:

"No attempt at a witty title - I'm too tired. But everything went great. The set was a breeze. Only really took about fifteen minutes to actually lift, move and set the box (and about six hours to set up and break down the crane)."

Homeowner Chris also gave a detailed and useful look at the foundation work that occurred prior to the module's arrival.

Related Posts:
   1. Lost River Modern by Resolution 4 (Aug 13, 2009)
   2. A Prefab Project you can rent (Jul 10, 2008)
   3. This week: Zigloo, A Prefab Project, mkLotus, and more (Aug 04, 2007)
   4. Learn from a Prefab Project (Jul 23, 2007)
0 comments, 0 trackbacks (URL) , Tags: method process Simplex Resolution 4: Architecture website

1960s prefab: the Industrialized House

Link to 1960s prefab: the Industrialized House

Back in 1960, designers George Nelson & Co. "threw out the old-fashioned and inefficient ideas inherent in many of [the day's] conventional houses." The design took advantage of the growing modern movement. One can easily see parallels with today's prefab ideals:

"They concentrated their thinking on greatly improved performance, mass production materials, extreme flexibility and a minimum of building parts..."

The Industrialized House featured:
• small modular cubes, combined with "extender units"
• "assembly-line built and put together quickly on site"
• lightweight anodized aluminum
• a screwjack leveling system for uneven ground
• easily disassembled and moved to another site
• translucent plastic tops

Large homes would be formed by assembling a number of the cubes in large groupings, with air space between:

"... to provide the utmost in privacy and quiet ... Nelson's solution was to separate the rooms and join them by corridors made of the smaller extender units. Since the cube house offers complete design freedom, it can be perfectly adjusted to the building site to provide the desired seclusion and quiet."

While the Industrialized House never caught on, similar structural systems shows up in more recent prefabs, like the info_smallkitHAUS or the steel-framed modules of info_smallMarmol Radziner.

(Hat tip: Science and Mechanics Magazine (out-of-print) via Modern Mechanix via Materialicio.us)

Related Posts:
   1. Historic Prefab: Sears Homes (Jul 26, 2007)
0 comments, 0 trackbacks (URL) , Tags: kitHAUS small historical system process Marmol Radziner

EcoUrban: green prefab in St. Louis

Link to EcoUrban: green prefab in St. Louis
ecourban.blogspot.com

EcoUrban is a new prefab home builder based in St. Louis. Owner Jay Swoboda keeps track of the company's home projects in a blog.

For EcoUrban's first project, 3140 Pennsylvania Avenue in St. Louis, EcoUrban partnered with modular builder Contempri Homes:

"After what felt like decades of anticipation and wait, it took just six days after the first pieces of wood were nailed together in the factory for the units to be delivered. Our units arrived at 10 AM this morning and the 60 Ton crane that lifted them into place was packed up and gone by 2 PM. We had a nice crowd gather to watch the four "boxes" come together and by the end of the day we were weather tight and secure."

Other posts cover the foundation work and visiting the modular factory.

Currently, the company offers a single 1,600sf floorplan, but "if you are passionate about an EcoUrban Home and not crazy about our floor plan then we will passionately find a floor plan to match you and your lifestyle."

With a focus on green, it's no surprise that EcoUrban "is aiming for LEED Silver certification, at the very least, for all future homes."

name: EcoUrban
style: modern/traditional
size: 1,600-1,850 sf
br: 2-3
bath: 2.5
price: $200,000 - $279,900
method: modules
features: 8'/9' ceilings, Low-E windows, LEED certified

(Hat tip: Jetson Green.)

Related Posts:
   1. EcoUrban modulars in St. Louis Business Journal (Oct 26, 2007)
   2. EcoUrban: update (Jul 03, 2007)
0 comments, 0 trackbacks (URL) , Tags: LEED green process for sale website

A New Twist on Adobe

Link to A New Twist on Adobe
calearth.org

We've reported on disaster relief housing before. Prefab methods are ideally suited for quick, cheap housing in far flung, resource-starved areas. An organization named CalEarth (California Institute of Earth Art and Architecture) has developed a method of home building that requires little more than the earth present at a homesite. 

CalEarth's designs are based on a proprietary product called Superadobe Earthbags. The bags come in widths ranging from 12" to 26" and can be ordered up to a mile long. Combined with barbed-wire and earth from the site, the bags create super-strong structures:

"To build simple emergency and safe structures in our backyards, to give us maximum safety with minimum environmental impact, we must choose natural materials and, like nature itself, build with minimum materials to create maximum space, like a beehive or a sea shell. The strongest structures in nature which work in tune with gravity, friction, minimum exposure and maximum compression, are arches, domes and vault forms. And they can be easily learned and utilize the most available material on earth: Earth."

CalEarth has experimented with a number of designs and implementations using Superadobe, ranging from the Eco-Dome house, aka the "Moon Cocoon", to emergency shelters. Features of the Eco-Dome include:
• Built from local earth-filled Superadobe coils (soil-cement or lime-stabilized earth).
• Tree free.
• Can be repeated and joined together to form larger homes and courtyard houses.
• Can be built by a team of 3-5 persons.
• Designed with the sun, shade and wind in mind for passive cooling and heating.
• Solar energy and radiant heating may be incorporated.

(Hat tip: Inhabitat shared a bunch of photos and thoughts on the design last week.)

Related Posts:
   1. Global Village Shelters (May 09, 2007)
1 comment, 0 trackbacks (URL) , Tags: model small green system process relief housing

Reducing waste

Link to Reducing waste
shelterarchitecture.blogspot.com

We previously covered some controversy over whether prefab homes have less material waste than conventional construction. For the 5IVE home, the answer is a resounding yes:

"What you see is the sum total of all waste produced so far. In case you didn't know, this is about a 75% reduction in waste from the typical home."

Impressive!

Related Posts:
   1. Thermomass walls and 5IVE (Jun 15, 2007)
0 comments, 0 trackbacks (URL) , Tags: LEED green process waste

Hive Modular home-raising

Link to Hive Modular home-raising
hivemodular.com

info_smallHive Modular invites the public to "experience the set process" of one of their info_smallB-Line homes in St. Paul, Minnesota later this week. Details below.

what: B-Line set process
model: Hive Modular B-Line
where: 766 Capitol Heights, St. Paul, Minnesota 55103
when: June 21, 2007, 8:30am

Related Posts:
   1. Hive Modular in historic Minnesota neighborhood (Sep 14, 2009)
   2. Hive Modular blog (Jul 10, 2007)
   3. Hive Modular on Minneapolis Home Tour (Apr 26, 2007)
   4. Hives for humans (Mar 27, 2007)
0 comments, 0 trackbacks (URL) , Tags: method tours process Hive Modular B-Line local Minnesota

Thermomass walls and 5IVE

Link to Thermomass walls and 5IVE
thermomass.com

Similar to SIPs, the Thermomass Building Insulation System consists of two layers of modified concrete with styrofoam between. The system is flexible enough to be "used in site-cast tilt-up, plant precast, modular precast, tunnel form and poured-in-place concrete panels and walls." The site-cast tilt-up method moves the process out of the factory, allowing rapid construction on site.

Architects John Dwyer & Jeff Gallo selected the energy-efficient Thermomass walls to help their 5IVE house achieve LEED Platinum certification:

"Using a technology developed by DOW, the walls will act as a thermal mass giving them a rating of R-30. By employing prefabrication, we were also able to control the quality of the finish on the concrete."

The walls for the 5IVE home are being produced by a company called Forecast Concrete. The benefits of factory precast concrete walls include:
• added precision
• controlled environment
• no form lines
• high strength concrete The company says that the process is adaptable for any style and size of home.

(Hat tips: Future House made a quick post on June 2, Lloyd Alter of TreeHugger added some detail on June 6, Preston Koerner waxed enthusiastic at Jetson Green on June 7.)

Related Posts:
   1. Reducing waste (Jun 20, 2007)
0 comments, 0 trackbacks (URL) , Tags: method LEED green process concrete

Resolution: 4 videos on YouTube

info_smallResolution: 4 has posted three videos of the company's houses on YouTube, including the following video of the factory process (3:40):

Another clip allows you to experience the Dwell Home open house. The third clip flies you through a 3D rendering of the home.

(Hat tip: architecture.mnp via Jetson Green)

Related Posts:
   1. The Dwell Home by Resolution 4: Architecture (Apr 18, 2007)
0 comments, 0 trackbacks (URL) , Tags: process video Dwell Resolution 4: Architecture Dwell Home

New prefab book: Prefabulous

Link to New prefab book: Prefabulous
amazon.com

AOL Money & Finance has posted a slide show highlighting a new book called Prefabulous. Author Sheri Koones explores a number of prefab building methods, from steel frames to large modules. The slideshow includes a variety of in-progress shots of large, custom-designed prefabs from:

Hearthstone, Inc.
• American Timbercraft
Sterling Building Systems
Excalibur Steel Structures

The book was published in March 2007 by Taunton Press, which some describe as the "the leading publisher in the house and home category". In addition to magazines such as Fine Homebuilding and Fine Woodworking, they offer a whole series of books on home building and design.

Sheri Koones' previous books include Modular Mansions, House About It?, and From Sand Castles to Dream Houses.

Other coverage of Prefabulous around the blogosphere:
• Avenue A comments on prefab entering the mainstream.
• Momoy mentions the book in a discussion of "kit homes" escaping negative preconceived notions.

Elsewhere on the web:
• The Reno Gazette Journal's Robert Bruss explains that the book changed his mind about prefab homes.
• Realty Times columnist Blanche Evans provides excerpts froman interview with the author and some additional modular/prefab links.

The publisher's site includes an overview and a minimal Table of Contents.

Related Posts:
   1. West Coast Green: Sheri Koones (Sep 28, 2007)
   2. Sheri Koones is on a mission (Sep 06, 2007)
0 comments, 0 trackbacks (URL) , Tags: model method process book

Hive Modular on YouTube

The original info_smallHive Modular prototype in Minneapolis is the subject of a couple different videos on YouTube. Each runs a little long, but you get a good sense for the home's details and layout from the two. Some interesting facts gleaned from the videos:

• prototype composed of three modules
• the three modules set in 3.5 hours
• cost to ship the modules to site was $3,000

This video is excerpted from the HGTV show What's with That House? and features an off-the-wall host and some neighborhood commentary (6:51):

The landscape architect who worked with the Hive Modular folks on the home uploaded this video (4:33):

Related Posts:
   1. Hive Modular in historic Minnesota neighborhood (Sep 14, 2009)
   2. This week: mkLotus and Hive video (Jul 21, 2007)
   3. Hive Modular blog (Jul 10, 2007)
   4. Hives for humans (Mar 27, 2007)
0 comments, 0 trackbacks (URL) , Tags: television process video Hive Modular

Nashville Modern Prefab

Link to Nashville Modern Prefab
tandemracer.blogspot.com

A blog called Nashville Modern Prefab covers the process of building a modern prefab by info_smallHive Modular. The project is nearing the end of the design/approval stage; recent posts have dealt mainly with permit and zoning approvals and provide a good first-hand look at how some municipalities make building a unique home difficult.

A post back in December laid out the different approvals they would have to receive for the design:

"Metro Development and Housing Agency ....Metro Planning Commission ....The Metropolitan Historical Zoning Commission....The Nashville Civic Design Center...

The upshot of all this seems to be that even with a house that meets zoning (MUN - Multi-Use Neighborhood) and fits the Neighborhood Design Plan for our lot (Neighborhood Urban) we will still need to jump through many hoops to satisfy all of these people just for the sake of making these petty bureaucrats feel powerful."

That post followed a meeting with the Historic Commission that expressed concerns over the home's modern design:
"Initial unofficial feedback from members of the Historic Commission and the Design Review Board mentioned major concerns with: 1 - The lack of a front-facing entrance. 2 - The lack of a front porch. 3 - The materials in general and the metal siding in particular. 4 - The flat roof."

A post in February provided a view of the home's final design. The following is the animated fly-by video of the home's exterior (1:09, no sound):

In April, the home received approval from the Design Review Board:

"...They asked a lot of questions and I answered a few of [them]. Luckily some of the people on the board were able to answer some of the questions for me just be looking at their copies of the plans. The only changes that they require to the design are on the windows for the North side of the house - a larger window in the front upstairs bedroom and one more small window near the base of the stairs. Could have been worse. They approved with conditions so we are ready to actually get started for real."

(Hat tip: Jetson Green covered the site last week)

Related Posts:
   1. Hives for humans (Mar 27, 2007)
0 comments, 0 trackbacks (URL) , Tags: model process video permits Hive Modular website

MKD Google mash-up

Link to MKD Google mash-up
sketchup.google.com/3dwarehouse

Jetson Green discovered a unique combo of free internet technologies that helps you to display a home by info_smallMKD on your plot of land. Some of the applications involved, primarily Google SketchUp, require a bit of know-how.

Preston's post inspired a couple others. Materialicious explained why architects should love the "mash-up":

"What a great idea! Rather than bother the architect with endless queries like 'Can we change this?' or 'Can I have that?' or 'I don't like this, take it out', you can save time and money doing it yourself, tweaking the design (within certain limits, to be sure) and then presenting the desired customization to the architect. Makes sense to me."

Treehugger offers additional details:

"Google also offers Google Earth and mashed it and Sketchup so that you can put your Kaufmann design on your own property, play with the shadows and orientation, get comfortable with the plans and elevations before you even send her an email."

See also:
MKD in the Google 3D Warehouse
Other prefab options in the Google 3D Warehouse
Google SketchUp
Google Earth

Related Posts:
   1. Michelle Kaufmann Designs closing (May 27, 2009)
   2. Michelle Kaufmann Designs (Apr 27, 2007)
0 comments, 0 trackbacks (URL) , Tags: model MKD process fun website

Some Assembly Required in Virginia

Link to Some Assembly Required in Virginia
walkerart.org

The Some Assembly Required exhibit by the Walker Art Center will be opening at the Virginia Center for Architecture on June 15. (Hat tip: a post on Richmond Magazine's blog).

Tour locations to date:
  Walker Art Center
  Minneapolis, Minnesota
  December 8, 2005-March 26, 2006

  Vancouver Art Gallery
  Vancouver, British Columbia, Canada
  April 29- September 4, 2006

  Yale School of Architecture
  New Haven, Connecticut
  October 27, 2006- February 2, 2007

  The Museum of Contemporary Art, Pacific Design Center
  Los Angeles, California
  February 28- May 20, 2007
  (our coverage links to a video report)

what: Some Assembly Required Exhibit
when: June 15 - September 30, 2007
who: Black Barn by Pinc House, Desert House by info_smallMarmol Radziner, FlatPak by info_smallLazor Office, info_smallLV Series Homes by info_smallRocio Romero, Mountain Retreat by info_smallResolution 4: Architecture, info_smallSunset Breezehouse by info_smallMichelle Kaufmann Designs, Turbulence House by Stephen Holl, and the info_smallweeHouse by info_smallAlchemy Architects

Related Posts:
   1. Some Assembly Required at LAMOCA (May 03, 2007)
0 comments, 0 trackbacks (URL) , Tags: museum exhibition process Marmol Radziner Lazor Office Flatpak House LV Series Rocio Romero Resolution 4: Architecture Sunset Breezehouse MKD weeHouse Alchemy Architects

ICF buildings systems

Link to ICF buildings systems
Michael van Meter

I received an email from my friend/colleague Michael van Meter the other day. He and other volunteers are building homes in Armenia for charity using a unique pseudo-prefab building process:

"The goal of the people I am working with is basically to revolutionize the affordable housing market in the 3rd world. We are here in Armenia to build 2 houses on a site administered by a group called ARDA (Armenian Relief and Development Agency). This is an NGO started by an LA businessman by the name of Steve Lazarian. He has spent 17 years and millions of his own dollars here trying to help the Armenian people progress from the conditions that prevail here after the demise of the Soviet Union...

One of the things that is desperately needed here is some type of affordable (and quickly constructed) quality housing. Enter my pal George who has many years of building expertise and has a heart for the poor of the world....George has been studying a product called Kiva Block for a couple of years now and has come up with a design that makes this product potentially viable. Kiva is made of Styrofoam of all things and goes together rather like Lego blocks. Think of a concrete block (CMU) that is 12 in high, 8 in thick and 48 in long....It is inexpensive, strong and quick. We have been working here 9 days now and are putting the roof on the first building and are going to start the roof on the 2nd tomorrow...pretty fast for a 2 bedroom 650 sf dwelling eh?

So anyway here we are setting a land speed record at building houses and perhaps there is a market for this thing in the world..."

I've seen products like the Kiva Block before, so I did some research. The generic term for such products is Insulating Concrete Forms. Builders assemble the (usually) styrofoam forms into walls on site; concrete is then poured into the forms, which are left in place. The form acts as a quick and precise way to form a wall, AND as the wall's insulation. A durable exterior finish is required; ICF homes "will accept any traditional exterior finish including vinyl or wood siding, stucco and brick." Interior finishes match those of typical construction. This page has countless photos of different ICF products and processes.

Thanks Michael!

Update: By coincidence, ICF receives good coverage in the June issue of Residential Design & Build Magazine (hat tip: Materialicious).

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OMD update

Link to OMD update
designmobile.com

When we first covered Jennifer Siegel's info_smallOMD, their website barely worked. I'm happy to report that it's much improved.

The site is definitely worth a visit. It includes details on prefab homes that are completed or in progress. For example, here's a video (4:11 minutes, no audio) of the Pacific Palisades Prefab.

Related Posts:
   1. This week: Hive Modular, OMD, WIRED, and more miniHome (Jul 07, 2007)
   2. Take a portable swell house home (Mar 29, 2007)
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This week: prefab school, CA prefab and SIPs

Link to This week: prefab school, CA prefab and SIPs
treehugger.com

Inhabitat's Prefab Friday covered a prefab school project in progress by Jennifer Siegel's OMD:

"...We're thrilled to see prefab systems being applied to more public and educational contexts!) While the construction isn't quite finished, we think this is a great opportunity to show the process and progress of an exceptional prefab project- and one of the best (and first) prefab schools we've seen integrate so many green technologies...

We find this project particularly interesting as it is an addition to an existing structure, which provides not only site-specific but aesthetic and programmatic context."

Treehugger covers a prefab concept in the UK by architect Richard Rogers. The post includes over a dozen photos, and quotes a recent Financial Times article (subscription required) with a hat tip to Urbanity.

The San Jose Mercury News ran an article about prefab and price:

"Manufactured homes are no longer the boxy firetraps owned by the poor and elderly. Instead they are increasingly becoming the smartly-designed homes of the young, wealthy and educated.

About 1.4 million people in California live in manufactured homes, and the typical profile of an owner has become younger, more educated and more affluent...

...standard site-built homes cost about $250 a square foot whereas manufactured housing can be as low as $120 a square foot, a big savings for people used to paying top dollar in the Bay Area."

Materialicious (a blog all about building materials) points out that the Structural Insulated Panel Association offers useful information, "including a Green Building section".

Related Posts:
   1. UK prefab school (Jul 09, 2008)
   2. This week: London, Resolution: 4, OMD and more (May 24, 2008)
   3. Take a portable swell house home (Mar 29, 2007)
   4. So, what are SIPs anyway? (Mar 27, 2007)
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Big Ideas on the Sundance Channel

Link to Big Ideas on the Sundance Channel
www.sundancechannel.com

I've been seeing posts around the blogosphere (e.g. on Jetson Green) about the Sundance Channel's new TV series Big Ideas for a Small Planet. The series focuses on "the forward-thinking designers, products, and processes that are on the leading edge of a new green world." The second episode, Build, was about different green building techniques and one section, 'prefab', featured info_smallMichelle Kaufmann.

The episodes are available for download from iTunes for $1.99 each. The Build episode is definitely worth a watch, at least for a view inside the Michelle Kaufmann factory.

Related Posts:
   1. Michelle Kaufmann Designs (Apr 27, 2007)
   2. Green homes and LEED certification (Apr 23, 2007)
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