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Entries
tagged as 'process'
Yesterday we mentioned the EPA's Lifecycle Building Challenge. We're most intrigued by last year's winning student entry, Texas A&M's groHome:
More detail on the "gro(w)ability" of the home:
The Texas A&M Solar Decathalon Website has more background information on the team and the project. A few of the prefab companies we cover already use similar standardized systems: We missed this item last year when we covered West Coast Green 2007: the EPA's Lifecycle Building Challenge. From a West Coast Green email:
The Challenge returns to this year's show. The ability to take apart a building and re-assemble it elsewhere seems like prefab in its purest form. where: West Coast Green 2008
deadline: July 31, 2008
This last week has seen some impressive progress in the installation of homes for MoMA's Home Delivery exhibition, opening July 20. In the video above, the System3 home hatches from its shipping containers and is craned onto its temporary foundation in midtown Manhattan. The bones of the BURST*008 model can also be seen in the video, from about 0:10 to 0:25. Visit the Home Delivery blog for up-to-the-minute blog posts, images and videos. I've received an update on a few The large project consists of a 7,000+ sf custom home, a "toy garage" and a private observatory. Definitely not your average home! Because of the project's remote location in Rodeo, New Mexico, not many contractors were available. So, homeowner Steve Cullen chose prefab. Some of the advantages:
A number of images of the home's progress, as well as some cool night shots of the observatory are available on Picasa. Another project, Goshawk Ranch, has its own blog. Under construction since September, the home looks to be moving along. The blog's most recent post shows the newly installed wall panels and front door. EcoSteel's prefab system consists of a home's steel frame, both interior and exterior, along with exterior wall and roof panels. The remainder of the design and materials are left to the homeowner and local contractors. We discussed the system in detail last year. This skeleton-and-skin sort of offering is not uncommon. A number of other prefab companies sell similar systems, with a range of additional design help.
One post covered a not-so-weeHouse in PA:
The Alchemy Architects website provides a description of the home (seen above) and additional images:
A post from last week profiled a weeHouse in upstate New York:
We're still waiting for the Build a wee page to become active. Hopefully we'll see that announced on the blog soon! Also: there's a weeHouse page, updated frequently, on Facebook. You have to be a friend to see the profile, but you can find it through a search. With MoMA's Home Delivery exhibition just 6 weeks out, signs of substantive progress are appearing. And it's definitely fun to follow along. From an article in the New York Sun last week:
The article speaks of
Other homes are also moving along. The And, DelMarvaNow.com shared some details on the fabrication of the 'Housing for New Orleans' exhibition home. That home is a version of yourHouse by MIT's Lawrence Sass. Check out the full Home Delivery blog to see videos, images and tons of updates on each home's construction. Read the full New York Sun article for more detail on the Burst* project and the exhibition. author: Gabrielle Birkner
publication: The New York Sun
length: 875 words
publication date: May 29, 2008
Last year's CA Boom IV show brought twelve prefab companies to Barker Hanger in Santa Monica, CA. I attended the show, spoke to some vendors and tried to get my head around others. We won't be able to attend this year's CA Boom V, but if you're in the area and seriously interested in prefab, it's well worth a visit: CA Boom is NOT the place “to talk about the potential of and the maybe/someday value of prefab”, rather this is the Buyer/Seller event for you to “comparison shop” the leading manufacturers who “have delivered houses.” I counted eight prefab vendors as of today:
As we stated last year, CA Boom's Prefab Zone has strict requirements for the companies present:
Also worth looking for (date and time TBA): "THE FOUR WOMEN OF PREFAB" panel discussion featuring prominent prefab architects Michelle Kaufmann, Jennifer Siegal and Rocio Romero, and moderated by Allison Arieff, the former editor-in-chief of DWELL magazine. name: CA Boom V
what: "prefab exhibition, design + architecture home tours and ... panel discussions"
where: Barker Hanger, Santa Monica Airport, Santa Monica, CA
when: March 14-16, 2008 (March 14 is trade only)
time: 11am - 5pm (6pm Saturday)
price: $20/day, architecture tours extra
more info: press release (pdf)
Via Inhabitat on Feb. 29: To date, more than 110 LV prefabs have become home to owners throughout 23 states in the US, with 40 more under construction. While prefab fans have been able to tour the Rocio Romero show home in Missouri for several years, this weekend marks the first time that a finished LV is available for viewing in New York. The first National LV Open House Tour kicks off on March 1st (tomorrow!) in the Hudson Valley! Sorry that we posted too late for the New York open house, but there will be more! The Rocio Romero site fills in the blanks: This event is one of four that will be held throughout the country. The 2008 National Tour will provide attendees the opportunity to see and feel the LV space. Ms. Romero, Rocio Romero staff, homeowners, and general contractors will be present to discuss the LV design features, custom design options, the build process, and construction costs. Since 2003, more than 6,000 individuals have visited the Rocio Romero show home in Perryville, Missouri. Our new national tours will allow attendees to view our newest homes and experience the wide array of customization and lifestyles available to LV home owners. The open house featured four pre-reserved time slots, costing $40/person. We'll do our best to get the dates for the other three events with plenty of advance notice. when: dates TBA
where: locations TBA
The New York Times reports: The social event of the season in Locust Point, a quiet enclave of tidy family homes along the East Bronx waterfront, took place just over a week ago when a crane lifted two 18-ton halves of a prefabricated house off flatbed trailers and stacked them like Legos on an empty lot.... Read more about the title: Legos for the Grown-Ups
author: Jennifer Bleyer
length: 425 words
publication date: February 10, 2008
(Hat tip: Prefab Dweller)
We hope to post regularly on a range of topics, including the various projects that we currently have in design and production, events around the country, or just interesting articles and ideas that influence what we do. A recent post discussed putting a concrete floor in a prefab house: We loved how the concrete floors in the Desert House looked, but we shied away from using them in our first few projects that we produced in our own factory. The Desert House’s concrete were so beautiful, but also so heavy, which made the installation quite challenging... We'll keep track of any big updates over at the new blog, but be sure to check it out for yourselves.
In my previous entry I introduced Scott, my correspondent from Sweden. An American builder relocated to a suburb of Stockholm, he landed in an alternate reality where modern housing was everywhere, commonplace, even dare I say unremarkable. None of the stigmas or resistance we have come to associate with building a modern house were present. Every builder offered solid modern design in the range of homes they sold, and were more than happy to sell you one. On top of this prefabrication techniques were the norm. Sizable portions of the houses Scott saw being built were put together in the factory... What did Scott find? "...the majority of new construction is built like this. I would call the house panelized - but it is "way way panelized" and is a total package. The houses come on trucks from rural places in Sweden. The windows are in, the insulation, wiring, wallboard where possible - every thing - the pipes, the wiring systems, the doors, stairs ... everything has been engineered and rationalized to reduce labor, find energy and material economy and work with the method of construction where stuff is pre-assembled as much as possible inside a building and then "erected" or installed on the site under very compressed schedules...." Read the full post for Greg's comparison to prefab on this side of the pond. Core 77 reports: Before pre-fab became so fabulously fab, the Small Homes Council at the University of Illinois in Urbana, Illinois published Homes From Pre-Assembled Wall Panels in 1954. A bit more about the Small Homes Council, now known as the Building Research Council: For over 50 years, BRC (formerly known as the Small Homes Council) has conducted housing research and provided public service to residents, homeowners, builders, contractors, engineers, architects, and others in the housing industry. Today BRC continues to draw on the expertise of its own staff and a campus-wide network of experts to improve the state of our built environment. We could not locate the book on AbeBooks. Still employing similar techniques: I wrote about The two designers have been working in the prefab arena since 1996. Past models include: The System3 home merges the idea of "units" with that of "elements": Due to the separation into serving units and "naked elements", the building process is optimized. To me, it seems logical: keep the production of the technical pieces, the "serving units", in the factory where quality control can be tighter; let on-site work be limited to assembly and nothing more. This approach would save both time and money, limiting the trades and expertise needed at the home site; it reminds me of The assembly process begins with off-site fabricated floor and ceiling panels, termed 'smart cartridges.' They distribute radiant heating, hot and cold water, waste water, ventilation, and electricity through the house. Fully integrated bathroom and mechanical room modules are lifted into position. Exterior wall panels containing structure, insulation, windows, interior finishes and the exterior wood rain screen complete the cladding.(KieranTimberlake's Cellophane House will also appear in the MoMA show.) Such a mixed-method approach compares to the two major types of prefabrication that we cover on Prefabcosm: SIPs (used by companies like With 10+ years working on prefab, Oskar Leo Kaufmann and Albert Rüf are worth watching. While they have yet to translate their experiments into a mass-market product, their work lends much understanding to how the home-construction industry might best take advantage of prefabrication.
There is really nothing new about many of the modern prefabs that everyone is going gaga over; back in the 70's Finnish architect Matti Suuronen designed the Venturo, a bit less extreme than his wonderful Futuro House. It appears to have been used primarily as gas stations for BP. More from Finnish blog Tuovinen: The "Venturo" is a modular, easily transportable building system, having excellent insulation, low weight and designed for minimum assembly on site. Nineteen Venturos were built: First prototype of this model was designed January 9, 1971 and first production unit was built June 1, 1971. According to Museum of Finnish Architecture, BP was built in 1971. BP-Högmo is the second Venturo built according to MFA.... The Venturo was released by Finnish company Capitalising on the Futuro´s international exposure, Polykem Ltd. soon launched a whole series of plastic buildings designed by Suuronen. The Casa Finlandia series included the CF-100/200 service station (1969), the CF-10 kiosk (1970) and the CF-45 residential/commercial building, better known as the Venturo (1971). All the buildings in the Casa Finlandia series were designed to be durable and convenient to mass-produce, transport and assemble. The numerical suffix in each building´s name indicates its floor area in square metres. Polykem strove to sharpen the international profile of the Casa Finlandia series by publishing stylish 4-colour brochures complete with vivid product descriptions and catchy slogans. More on the Futuro House from enthusiast Marc Berting: Matti Suuronen designed this UFO shaped dwelling in 1968, initially for use as a ski-cabin or holiday home.... The Michelle Kaufmann blog announces: ...we have been working very hard for the past few months to get to this point and are now finally ready and delighted to announce that MKD is going to be a part of the “Smart Home: Green + Wired, Powered by ComEd and Warmed by Peoples Gas” exhibit at MSI that’s opening this spring! The exhibit is going to include a full-size mkSolaire™ home to be built in on parkland on the southeast side of the Museum and will showcase the very best in sustainable living concepts and solutions. A bit more from the museum exhibit page: During its 75th Anniversary year, the Museum of Science and Industry will be building a functioning, three-story modular and sustainable “green” home ... to highlight unique home technologies for the 21st century. The Greater Fort Wayne [Illinois] Business Weekly quotes Art Breitenstein of the home's builder, All American Homes: The home’s module construction will be under way for two or three more weeks on one of the All American assembly lines in Decatur.... Jetson Green says: I can't wait to see more! what: Smart Home: Green + Wired exhibit
builder: All American Homes
where: Museum of Science and Industry, Chicago, IL
when: May 8, 2008 - January 4, 2009
I wandered over to the A brief collection of thoughts on the growth of the green building industry. What's real, what's not and what people are expecting. Definitely worth keeping an eye on. what: Live Xtremely Green blog
Curbed LA watched an These shots, taken last month, show the delivery of a two-story prefabricated home going up in the Ocean Park neighborhood of Santa Monica. The 2,200 square foot home is comprised of 4 modular units; these shots show the upper two being installed. Treehugger reports: We previously showed the Travelpod, an experimental prefab from Travelodge, and thought it was an interesting one-off. We were wrong; the company is looking seriously at prefab hotels and is building their first in the west London district of Uxbridge, right now. The Good Human's Prefab Wednesday was off this week. Inhabitat's Prefab Friday made a surprising architectural discovery at the the Consumer Electronics Show. We'll cover that model soon. architecture.MNP discussed a recently completed A number of folks had thoughts on the Home Delivery prefab exhibition at MoMA. The Dream Antilles had a good idea: If these houses are supposed to be good, somebody should live in them during the show and the people who view the exhibit should be visitors in the houses. Jaunted provided some new details: Foundations will be laid in February and the homes will arrive in late May, popping up in next to no time. The Chicago Tribune predicts: Given MoMA's taste-making power and its location in the media capital of the world, the show could go a long way toward making prefab housing something more than just a glimmer in visionaries' eyes. greenbuildingsNYC is excited. The Gothamist commented, as did Curbed. Treehugger mentioned the show. The Chronicle of Higher Education likes the idea that professors' work will be included in the show. Update: The model appearing in the MoMA show will be the BURST*008.
Artdaily provides some details: Designed to be assembled on site from laser-cut pieces, the Burst *003 house is a computer-designed remake of the typical prefabricated box. Working from a computer formula that automates the specific pieces needed to create the house desired, the project is based on a system that can be adapted to a changing set of criteria. The 2003 prototype of the Burst *003 project was built on Australia's Northeast coast, and won the Royal Australian Institute of Architects 2006 Wilkinson award. Architecture Australia explains further: Laying out the plywood pieces was achieved using the software program used in garment manufacture with very little wastage. While high technology is used throughout the design and manufacturing process, low technology is intentionally employed for assembly and for maintenance. Assembly requires fewer skills but intense cooperation and concentration. The building was put together by architecture students in something akin to a barn raising. The architects are fond of this image, yet recognize that the design’s reliance on numbers of enthusiastic and sympathetic cheap labourers will make it less desirable for some. This fabrication method reminds me of the yourHouse. The process is explained through images and text on the SYSTEMarchitects site: Plywood cut by a computer-controlled laser. Delivered to site in sheets with the ribs numbered, scored, and holes cut.
Laser cutting 1 of 400 sheets.
Sorting 1,100 pieces of laser-cut plywood.
Underside of floor structure.
Laser-cutting efficiency -- the total waste from the plywood sheets. I can't help but be excited for the potential of the BURST* system and look forward to seeing the home at MoMA. style: modern
how: kit of parts
The New York Times reports: ...the Museum of Modern Art has commissioned five architects to erect their own prefab dwellings in a vacant lot on West 53rd Street, adjacent to the museum. Whittled down from a pool of about 400, the five architects are participating in “Home Delivery: Fabricating the Modern Dwelling,” an exhibition opening in July. The MoMa site fills in some blanks: This exhibition will offer the most thorough examination of both the historical and contemporary significance of factory-produced architectures to date. With increasing concern about issues such as sustainability and the swelling global population, prefabrication has again taken center stage as a prime solution to a host of pressing needs. The prefabricated structure has long served as a central precept in the history of modern architecture, and it continues to spur innovative manufacturing and imaginative design.... A Prefab Project says: Perhaps notable for the absence of any of the commercially successful prefab architects working in the US, still kind of a big deal... Haute Nature also commented. What: Exhibition: Home Delivery: Fabricating the Modern Dwelling
Where: MoMa New York City
When: July 20 - October 20, 2008
Here's a unique hybrid wall panel, sort of half SIP, half straw bale: The Enviro Board panels offer a superior building product that is easy to handle and assemble. Today's Enviro Board Panels are solid "concrete like" fiber panels comprised of highly compressed straw fibers. Through the Enviro Board technology, panels are extruded through the mill in a continual process, covered with a durable waterproof paper membrane, cut to desired lengths and end-capped. Panel density and thickness can also be adjusted. From YouTube: (Hat tip: Materialicio.us) While visiting the LV Home Fans Yahoo! group the other day, I happened upon a site I hadn't seen before, Secret Fortress Hideout: This blog documents the progress of our super-cool, pre-fab home "somewhere" in the wilds of Northwest Arkansas. Rocio Romero designed the home, model LVL, and incorporated our custom modifications. Recent posts have covered insulation, lighting design, and construction delays: A few critical path items jumped the track and will push us back about a week. Like A Prefab Project, Secret Fortress Hideout provides a great first-hand look at the construction of a prefab home. I came across ModularHomeChoice.com while perusing some news the other day: This website is for those interested in purchasing a modular home or those considering one and wishing to learn more about them. I will share my experiences and lessons learned while acting as the general contractor on my modular home in the St. Louis, Missouri area. Sections of the site include: The site is barebones, but informative. The National Association of Manufacturers has a pretty nifty series of blog posts and accompanying videos of "stuff being made". This week, they focus on Excel Modular Homes of Liverpool Pennsylvania: Ed Langley, the company's president and CEO, gives us a tour of the operations starting with sales and moving through design and construction.... Visit the original post for the link to the video. It's long, but shows many details of the modular home manufacturing process. length: >15 mins
publication: Pennsylvania Cable Network via National Association of Manufacturers
Sears Roebuck & Co. weren't the only ones selling packaged home kits way back when. In England, corrugated iron prefabs were being sold in the 19th century. From the UK Independent: Cheaply erected, flat-pack corrugated iron homes and farm buildings were once common in the Highlands but most have been torn down. The three-bedroom Ballintomb Cottage is one of the last still standing. In Edwardian times, a local farmer ordered it from the catalogue of a London company and had it delivered by steam train, then horse and cart, to a site near the village of Dulnain Bridge in Strathspey. He assembled it by hand, so he could move his family in during the summer while he rented out his farmhouse to wealthy holidaymakers. It cost just £425. Now, offers of more than £175,000 are being invited but the selling price could reach as much as £250,000. Here's more from the home's real estate listing: The construction of these iron buildings was fully detailed in the catalogues. They quote that "sheets of standard Birmingham grade galvanised iron are used, truly and evenly corrugated, thickly coated with pure Silesian spelter, true and even in temper, and free from flaws and cracks." Floorboards were supplied of thoroughly seasoned deal in 1" thicknesses and lining boards in 1/2" tongue and grooved. The walls were insulated by a liberal use of felt.... author: Andy McSmith
length: 570 words
date: September 6, 2007
publication: The Independent (UK)
(Hat tip: Treehugger) A while back, a commenter on Inhabitat posed what seemed like a radical idea: "It occurs to me that the factory could be brought to the jobsite with a modification of this method of construction. Perhaps we need to borrow the best method from factory and on-the-job techniques, instead of thinking either-or. For example, why not bring a semi truck that opens out into an on-the-job manufacturing construction unit." According to the Globe and Mail, a developer in Ontario apparently had the same thought: "Megabuilder Mattamy Homes is constructing a subdivision of houses in Milton, Ont., that are, for the most part, assembled on the factory floor and then transported by truck.
Read the full article for details on this revolutionary process.
'The chandeliers are hanging, the tiles are grouted, the hardwood is shined up,' says Ron Cauchi, president of Mattamy's Stelumar operation.... Anybody who purchases a new house from a builder wants two things: a sturdy structure and a predictable closing date. Legions of buyers have suffered through problems with both. For years, Mattamy has been looking for a way to improve the quality of the houses it builds and the reliability of move-in dates by transferring some parts of the construction process to the factory floor.... The longest distance any house will travel is about one kilometre, Mr. Cauchi says. He expects the project to be complete in about four years, at which point the factory will be taken apart and re-erected somewhere else." Seems like the best of both worlds: factory-built on site! Title: A new address, fresh off the line
Author: Carolyn Leitch
Publication: The Globe and Mail
Length: 775 words
Date: September 7, 2007
(Hat tip: Treehugger)
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